SAAB WIS ONLINE

INSTALLATION

INSTALLATION

Install the front cushion rubbers.

Tightening torque:

35 Nm (3.6 kgf-m, 25.8 ft-lb)

Position the engine in engine compartment and align it with transmission.

Note

Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.



Apply a small amount of grease to splines of main shaft. (MT model)

Tighten the bolts which hold upper side of transmission to engine.

Tightening torque:

50 Nm (5.1 kgf-m, 36.9 ft-lb)


Remove the lifting device and wire ropes.

Remove the garage jack.

Install the pitching stopper.

Tightening torque:

T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)

T2: 58 Nm (5.9 kgf-m, 42.8 ft-lb)


Remove the ST from converter case. (AT model)

Note

Be careful not to drop the ST into the converter case when removing the ST.


ST 32005099 STOPPER SET

Install the starter.

Install the torque converter clutch to drive plate. (AT model)

Tighten the bolts which hold torque converter clutch to drive plate.

Tighten other bolts while rotating the engine using a socket wrench.

Important

Be careful not to drop bolts into the torque converter clutch housing.


Tightening torque:

25 Nm (2.5 kgf-m, 18.1 ft-lb)


Clog the service hole plug and prevent foreign matters from being mixed.

Install the power steering pump on bracket.

Install the power steering tank to bracket.


Install the power steering pump on bracket, and tighten the bolts.

Tightening torque:

22 Nm (2.2 kgf-m, 16 ft-lb)


Install the pipe with their bracket.


Connect the power steering switch connector.


Install the front side belt and adjust it.

Lift-up the vehicle.

Tighten the nuts which hold lower side of transmission to engine.

Tightening torque:

50 Nm (5.1 kgf-m, 36.9 ft-lb)


Tighten the nuts which install the front cushion rubber onto crossmember.

Tightening torque:

85 Nm (8.7 kgf-m, 63 ft-lb)

Note

Make sure the front cushion rubber mounting bolts (A) and locator (B) are securely installed.



Install the front and center exhaust pipe.



Lower the vehicle.

Connect the following hoses:

Fuel delivery hose, return hose and evaporation hose

Heater inlet and outlet hoses

Brake booster vacuum hose

Connect the following connectors:

Front oxygen (A/F) sensor connector

Rear oxygen sensor connector

Engine ground cable

Tightening torque:

14 Nm (1.4 kgf-m, 10.1 ft-lb)

Engine harness connectors

Generator connector and terminal

A/C compressor connector

Install the air intake chamber stay.

Tightening torque:

16 Nm (1.6 kgf-m, 11.6 ft-lb)

Install the A/C pressure hoses.



Install the radiator to vehicle.

Install the air intake duct, air cleaner case and air intake chamber.

Install the under cover.

Install the battery in the vehicle, and connect cables.

Fill engine coolant.



Check the ATF level and replenish it if necessary.



Charge the A/C system with refrigerant.

Remove the front hood stay, and close the front hood.

Take off the vehicle from a lift.