SAAB WIS ONLINE

DISASSEMBLY

DISASSEMBLY

STARTER ASSEMBLY

Loosen the nut which holds the terminal M of switch assembly, and then disconnect the connector.

Remove the bolts which hold the switch assembly, and then remove switch assembly, plunger and plunger spring from starter as a unit.

Note

Be careful because the pinion gap adjustment washer may sometimes be used on the mounting surface of switch assembly.



(A)

Switch assembly

(B)

Plunger



Remove both through-bolts and brush holder screws, and then detach the rear cover and brush holder.


(A)

Brush holder

(B)

Rear cover



Remove the armature and yoke from front bracket. The ball used as a bearing will come off from the armature end.

Note

Before removal of the yoke, put alignment marks on the yoke and front bracket.



(A)

Front bracket

(B)

Yoke

(C)

Ball

(D)

Armature



Remove packing A, planetary gears, packing B and plate.


(A)

Packing A

(B)

Planetary gear

(C)

Plate

(D)

Packing B



Remove the shaft assembly and overrunning clutch as a unit.

Note

Note the direction of the lever before removing.



(A)

Shaft assembly

(B)

Overrunning clutch

(C)

Lever



Remove the overrunning clutch from shaft assembly as follows:

Remove the stopper from ring by lightly tapping the stopper with an appropriate tool (such as a fit socket wrench).

Remove the ring, stopper and clutch from shaft.


(A)

Socket wrench

(B)

Ring

(C)

Shaft

(D)

Stopper



BRUSH HOLDER

Note

Only the brush holder of Saab 9-2X 2.0T Aero MT model starter can be disassembled.


Slightly open the metal fitting while holding the insulating plate against the brush holder. Remove the insulating plate.

The brush and spring can be easily removed from the brush holder at this time.


(A)

Brush holder

(B)

Insulating plate

(C)

Metal fitting