SAAB WIS ONLINE

COMPONENT

COMPONENT

TORQUE CONVERTER CLUTCH AND CASE


(1)

Pitching stopper bracket (Saab 9-2X 2.0T Aero)

(9)

Input shaft

(17)

Pitching stopper bracket (Saab 9-2X 2.5i Linear)

(10)

O-ring

(2)

O-ring

(11)

Torque converter clutch ASSY

(3)

Differential oil level gauge

(12)

Drain plug

Tightening torque: Nm (kgf-m, ft-lb)

(4)

Stay

(13)

Gasket

T1:

18 (1.8, 13.0)

(5)

Seal pipe

(14)

Oil seal

T2:

41 (4.2, 30.4)

(6)

Oil pump shaft

(15)

Clip (Saab 9-2X 2.0T Aero)

T3:

70 (7.1, 51.6)

(7)

Clip

(16)

Converter case

(8)

Oil drain pipe



OIL PUMP


(1)

Oil pump rotor

(11)

Gasket

(21)

Lock nut

(2)

Oil pump cover

(12)

O-ring

(3)

Seal ring

(13)

Test plug

Tightening torque: Nm (kgf-m, ft-lb)

(4)

Thrust needle bearing

(14)

Stud bolt

T1:

7 (0.7, 5.1)

(5)

Drive pinion shaft

(15)

O-ring

T2:

13 (1.3, 9.4)

(6)

Roller bearing

(16)

O-ring

T3:

18 (1.8, 13.0)

(7)

Shim

(17)

Oil seal retainer

T4:

25 (2.5, 18.1)

(8)

Oil pump housing

(18)

Oil seal

T5:

40 (4.1, 30)

(9)

Nipple

(19)

O-ring

T6:

42 (4.3, 31)

(10)

Air breather hose

(20)

Drive pinion collar

T7:

116 (11.8, 85)



TRANSMISSION CASE AND CONTROL DEVICE


(1)

ATF level gauge

(19)

Oil filter (Saab 9-2X 2.0T Aero)

(39)

Nipple

(2)

ATF charger pipe

(20)

Oil filter stud bolt

(40)

Air breather hose

(3)

O-ring

(21)

Drain plug

(41)

Transmission case

(4)

Transfer valve plate (Saab 9-2X 2.0T Aero)

(22)

Gasket

(42)

Plate ASSY

(5)

Transfer valve ASSY (Saab 9-2X 2.0T Aero)

(23)

Oil pan

(43)

Washer

(24)

Magnet

(44)

Transfer clutch seal (Saab 9-2X 2.5i Linear)

(6)

Transfer clutch seal (Saab 9-2X 2.0T Aero)

(25)

Stud bolt (Short)

(7)

Transfer duty solenoid (Saab 9-2X 2.0T Aero)

(26)

Stud bolt (Long)

(27)

Parking rod

Tightening torque: Nm (kgf-m, ft-lb)

(8)

Straight pin

(28)

Manual plate

T1:

3.5 (0.36, 2.6)

(9)

Return spring

(29)

Spring pin

T2:

5 (0.5, 3.6)

(10)

Shaft

(30)

Detention spring

T3:

6 (0.6, 4)

(11)

Parking pawl

(31)

Ball

T4:

8 (0.8, 6)

(12)

Parking support

(32)

Spring

T5:

12 (1.2, 8.7)

(13)

Inlet filter (Saab 9-2X 2.0T Aero)

(33)

Gasket

T6:

13 (1.3, 10)

(14)

Gasket

(34)

Outlet pipe

T7:

14 (1.4, 10)

(15)

Inlet pipe

(35)

Union screw

T8:

18 (1.8, 13)

(16)

Union screw

(36)

Oil seal

T9:

25 (2.6, 18)

(17)

O-ring

(37)

Select lever

T10:

45 (4.6, 33)

(18)

Test plug

(38)

Inhibitor switch ASSY



CONTROL VALVE AND HARNESS ROUTING


A :

Saab 9-2X 2.0T Aero

B :

Saab 9-2X 2.5i Linear

(1)

Stay

(11)

Accumulator piston

(22)

2-4 brake timing solenoid

(2)

Transmission harness

(12)

Accumulator spring

(23)

2-4 brake duty solenoid

(3)

O-ring

(13)

Side plate

(24)

Line pressure duty solenoid

(4)

O-ring

(14)

Separate plate

(25)

Low clutch timing solenoid

(5)

Torque converter turbine speed sensor

(15)

Middle valve body

(26)

Lock-up duty solenoid

(16)

Separate plate

(27)

Oil strainer

(6)

O-ring

(17)

Fluid filter

(28)

Control valve ASSY

(7)

Front vehicle speed sensor

(18)

Fluid filter

(8)

O-ring

(19)

Lower valve body

Tightening torque: Nm (kgf-m, ft-lb)

(9)

Rear vehicle speed sensor

(20)

Shift solenoid 2

T1:

7 (0.7, 5.1)

(10)

Upper valve body

(21)

Shift solenoid 1

T2:

8 (0.8, 5.8)



HIGH CLUTCH AND REVERSE CLUTCH


(1)

High clutch drum

(8)

Spring retainer

(15)

Dish plate

(2)

Lip seal

(9)

Cover

(16)

Driven plate (Reverse clutch)

(3)

D-ring

(10)

Snap ring

(17)

Drive plate (Reverse clutch)

(4)

Reverse clutch piston

(11)

Driven plate (High clutch)

(18)

Retaining plate (Reverse clutch)

(5)

D-ring

(12)

Drive plate (High clutch)

(19)

Snap ring

(6)

D-ring

(13)

Retaining plate (High clutch)

(20)

Thrust needle bearing

(7)

High clutch piston

(14)

Snap ring

(21)

High clutch hub



PLANETARY GEAR AND 2-4 BRAKE


(1)

Thrust needle bearing

(10)

Washer

(19)

Snap ring

(2)

Front sun gear

(11)

Thrust needle bearing

(20)

Spring retainer

(3)

Thrust needle bearing

(12)

Rear internal gear

(21)

2-4 brake piston

(4)

Snap ring

(13)

Washer

(22)

D-ring

(5)

Front planetary carrier

(14)

Snap ring

(23)

D-ring

(6)

Thrust needle bearing

(15)

Retaining plate

(24)

2-4 brake piston retainer

(7)

Rear sun gear

(16)

Drive plate

(25)

2-4 brake seal

(8)

Thrust needle bearing

(17)

Driven plate

(26)

Leaf spring

(9)

Rear planetary carrier

(18)

Pressure rear plate



LOW CLUTCH AND LOW & REVERSE BRAKE


(1)

Snap ring

(12)

Low clutch drum

(23)

Return spring

(2)

Retaining plate

(13)

Needle bearing

(24)

Snap ring

(3)

Drive plate

(14)

Snap ring

(25)

Retaining plate

(4)

Driven plate

(15)

One-way clutch

(26)

Leaf spring

(5)

Dish plate

(16)

Snap ring

(27)

Drive plate

(6)

Snap ring

(17)

Thrust needle bearing

(28)

Driven plate

(7)

Cover

(18)

Seal ring

(29)

Dish plate

(8)

Spring retainer

(19)

Needle bearing

(30)

Low & reverse brake piston

(9)

D-ring

(20)

One-way clutch inner race

(10)

Low clutch piston

(21)

Socket bolt

Tightening torque: Nm (kgf-m, ft-lb)

(11)

D-ring

(22)

Spring retainer

T:

25 (2.5, 18.1)



REDUCTION GEAR WITH MPT


(1)

Seal ring

(6)

Snap ring

(11)

Lock nut

(2)

Ball bearing

(7)

Ball bearing

(3)

Reduction drive gear

(8)

Snap ring

Tightening torque: Nm (kgf-m, ft-lb)

(4)

Reduction drive shaft

(9)

Reduction driven gear

T:

100 (10.2, 73.8)

(5)

Drive pinion shaft

(10)

Washer



REDUCTION GEAR WITH VTD


(1)

Ball bearing

(13)

Rear drive shaft

(25)

Snap ring

(2)

Reduction drive gear

(14)

Ball bearing

(26)

Ball bearing

(3)

Washer

(15)

Multi-plate clutch (LSD) hub

(27)

Snap ring

(4)

Needle bearing

(16)

Ball bearing

(28)

Reduction driven gear

(5)

Pinion gear

(17)

Revolution gear

(29)

Lock washer

(6)

Carrier

(18)

Driven plate (Thick)

(30)

Lock nut

(7)

Planetary pinion shaft

(19)

Driven plate

(31)

Gasket

(8)

Snap ring

(20)

Driven plate (Thin)

(32)

Extension case

(9)

Seal ring

(21)

Driven plate (Thick)

(10)

Thrust needle bearing

(22)

Retaining plate

Tightening torque: Nm (kgf-m, ft-lb)

(11)

Intermediate shaft

(23)

Rear drive shaft shim

T:

100 (10.2, 73.8)

(12)

Thrust washer

(24)

Drive pinion shaft



DIFFERENTIAL GEAR


(1)

Hypoid driven gear

(7)

Oil seal

(13)

Differential bevel gear

(2)

Pinion shaft

(8)

O-ring

(3)

Differential case (RH)

(9)

Differential side retainer

Tightening torque: Nm (kgf-m, ft-lb)

(4)

Straight pin

(10)

Lock plate

T1:

25 (2.5, 18.1)

(5)

Differential case (LH)

(11)

Washer

T2:

62 (6.3, 45.6)

(6)

Taper roller bearing

(12)

Differential bevel pinion



TRANSFER AND EXTENSION CASE WITH MPT


(1)

Thrust needle bearing

(10)

Return spring

(19)

Oil seal

(2)

Needle bearing

(11)

Transfer clutch piston

(20)

Dust cover

(3)

Snap ring

(12)

Rear drive shaft

(21)

Test plug

(4)

Pressure plate

(13)

Ball bearing

(22)

O-ring

(5)

Drive plate

(14)

Seal ring

(6)

Driven plate

(15)

Gasket

Tightening torque: Nm (kgf-m, ft-lb)

(7)

Retaining plate

(16)

Transfer clutch pipe

T1:

13 (1.3, 9.4)

(8)

Snap ring

(17)

Extension case

T2:

25 (2.5, 18.1)

(9)

Transfer clutch piston seal

(18)

Transmission hanger



TRANSFER AND EXTENSION CASE WITH VTD


(1)

Driven plate (Thick)

(10)

Multi-plate clutch (LSD) piston

(19)

O-ring

(2)

Driven plate

(11)

D-ring

(20)

Rear vehicle speed sensor

(3)

Driven plate (Thin)

(12)

Gasket

(21)

Transmission hanger

(4)

Driven plate (Thick)

(13)

Multi-plate clutch (LSD) pipe

(22)

Harness bracket

(5)

Retaining plate

(14)

Extension case

(6)

Snap ring

(15)

O-ring

Tightening torque: Nm (kgf-m, ft-lb)

(7)

Spring retainer

(16)

Test plug

T1:

7 (0.7, 5.1)

(8)

Plate

(17)

Oil seal

T2:

13 (1.3, 9.4)

(9)

O-ring

(18)

Dust cover

T3:

25 (2.5, 18.1)



TRANSMISSION MOUNTING


(1)

Pitching stopper

Tightening torque: Nm (kgf-m, ft-lb)

(2)

Rear cushion rubber

T1:

35 (3.6, 26)

(3)

Transmission rear crossmember

T2:

39 (4.0, 29)

(4)

Stopper

T3:

50 (5.1, 37)

T4:

58 (5.9, 43)

T5:

70 (7.1, 51)