SAAB WIS ONLINE

ASSEMBLY

ASSEMBLY

Note

Use specified grease.


EBJ side:

NTG2218-M (Part No. 32005039)

PTJ side:

NSG301 (Part No. 32009556)

Place the EBJ boot and small boot band on EBJ side of shaft.

Important

Be sure to wrap the shaft splines with vinyl tape to prevent the boot from scratches.


Place the drive shaft in a vise.

Important

Do not place the drive shaft directly in a vise; use wooden blocks.


Apply a coat of specified grease [60 to 70 g (2.12 to 2.47 oz)] to EBJ.

Apply an even coat of specified grease [20 to 30 g (0.71 to 1.06 oz)] to entire inner surface of boot. Also apply grease to shaft.

Note

EBJ installation surface of EBJ boot shall be cleaned so as to be free from grease and other substances.


Install the boot projecting portion to EBJ groove.


(A)

EBJ

(B)

Large boot band

(C)

Boot



Set the large boot band in place.

Install the boot projecting portion to shaft groove.


(A)

Boot

(B)

Small boot band

(C)

Shaft



Tighten the boot bands using the ST, torque wrench and socket flex handle.

ST 32005036 BOOT BAND PLIER


(A)

Large boot band

(B)

Boot

(C)

Torque wrench

(D)

Socket flex handle

(E)

EBJ



Tightening torque:

Large boot band

157 Nm (16.0 kgf-m, 116 ft-lb) or more

Small boot band

133 Nm (13.6 kgf-m, 98 ft-lb) or more

Place the PTJ boot at the center of shaft.

Align the alignment marks, and then install the trunnion on shaft.


Install the snap ring to shaft.

Important

Confirm that the snap ring is completely fitted in shaft groove.


Fill 100 to 110 g (3.53 to 3.88 oz) of specified grease into the interior of PTJ outer race.

Apply a coat of specified grease to free ring and trunnion.

Align the alignment marks on free ring and trunnion, and then install the free ring.

Important

Be careful with the free ring position.



Align the alignment marks on shaft and outer race, and then install the outer race.


Install the circlip in the groove on PTJ outer race.

Important

Pull the shaft lightly and assure the circlip is completely fitted in groove.


Apply an even coat of the specified grease 30 to 40 g (1.06 to 1.41 oz) to the entire inner surface of boot.

Install the PTJ boot taking care not to twist it.

Important
• PTJ installation surface of PTJ boot shall be cleaned so as to be free from grease and other substances.

• When installing the PTJ boot, position the outer race of PTJ at center of its travel.


Put a new band through the clip and wind twice in alignment with band groove of boot.

Tighten the band by using the ST.

ST 32005185 BAND TIGHTENING TOOL

Note

Tighten the band until it cannot be moved by hand.



Tap on the clip with punch provided at the end of ST.

ST 32005185 BAND TIGHTENING TOOL

Important

Tap to an extent that the boot underneath is not damaged.



Cut off the band with an allowance of about 10 mm (0.39 in) left from clip, and bend this allowance over clip.

Important

Be careful so that the end of band is in close contact with clip.


Extend and retract the PTJ to provide equal grease coating.