SAAB WIS ONLINE

DISASSEMBLY

DISASSEMBLY

Note

Attach a cloth to the end of driven shaft (on the frictional side of thrust needle bearing) to prevent damage during disassembly or reassembly.


Straighten the lock nut at staked portion. Remove the lock nut using ST1, ST2 and ST3.

ST1 32005180 HOLDER

ST2 32005100 STOPPER

ST3 32005183 SOCKET WRENCH (27)


Withdraw the drive pinion from driven shaft.

Remove the differential bevel gear sleeve, adjusting washer No. 1, adjusting washer No. 2, thrust bearing, needle bearing, drive pinion collar, needle bearing and thrust bearing.


(A)

Differential bevel gear sleeve

(B)

Washer No. 1 (25 × 37.5 × t)

(C)

Thrust bearing (25 × 37.5 × 3)

(D)

Washer No. 2 (25 × 37.5 × 4)

(E)

Needle bearing (25 × 30 × 20)

(F)

Drive pinion collar

(G)

Needle bearing (30 × 37 × 23)

(H)

Thrust bearing (33 × 50 × 3)



Remove the roller bearing and washer using ST and press.

Note

Do not reuse the roller bearing.


ST 32005088 REMOVER


Straighten the lock nut at staked portion. Remove the lock nut using ST1 and ST2.

ST1 32005168 SOCKET WRENCH (50)

ST2 32005180 HOLDER


Remove the 5th driven gear using ST.

ST 32005158 5TH DRIVEN GEAR REMOVER


Remove the woodruff key.

Remove the roller bearing, 3rd-4th driven gear using ST1 and ST2.

ST1 32005147 INSTALLER

ST2 32005176 REMOVER


Remove the key.

Remove the 2nd driven gear, inner baulk ring, synchro cone and outer baulk ring.


(A)

2nd driven gear

(B)

Inner baulk ring

(C)

Synchro cone

(D)

Outer baulk ring



Remove the 1st driven gear, 2nd gear bushing, gear and hub using ST1 and ST2. (Saab 9-2X 2.5i Linear)

Note

Replace the gear and hub if necessary. Do not attempt to disassemble if at all possible because they must engage at a specified point. If they should be disassembled, mark engagement point beforehand.


ST1 32005147 INSTALLER

ST2 32005176 REMOVER


Remove the sub gear for 1st driven gear.

Remove the 1st driven gear, inner baulk ring, synchro cone, outer baulk ring, 2nd gear bushing, gear and hub using ST1 and ST2. (Saab 9-2X 2.0T Aero)


(A)

1st driven gear

(B)

Inner baulk ring

(C)

Synchro cone

(D)

Outer baulk ring



Note

Replace the gear and hub if necessary. Do not disassemble because they must engage at a specified point. If they have to be disassembled, mark the engaging point on the spline beforehand.


ST1 32005147 INSTALLER

ST2 32005176 REMOVER