DISASSEMBLY
DISASSEMBLY |
Note | ||
Attach a cloth to the end of driven shaft (on the frictional side of thrust needle bearing) to prevent damage during disassembly or reassembly. |
Straighten the lock nut at staked portion. Remove the lock nut using ST1, ST2 and ST3.
ST1 32005180 HOLDER
ST2 32005100 STOPPER
ST3 32005183 SOCKET WRENCH (27)
Remove the differential bevel gear sleeve, adjusting washer No. 1, adjusting washer No. 2, thrust bearing, needle bearing, drive pinion collar, needle bearing and thrust bearing.
(A)
|
Differential
bevel gear sleeve
|
(B)
|
Washer
No. 1 (25 × 37.5 × t)
|
(C)
|
Thrust
bearing (25 × 37.5 × 3)
|
(D)
|
Washer
No. 2 (25 × 37.5 × 4)
|
(E)
|
Needle
bearing (25 × 30 × 20)
|
(F)
|
Drive pinion
collar
|
(G)
|
Needle
bearing (30 × 37 × 23)
|
(H)
|
Thrust
bearing (33 × 50 × 3)
|
Remove the roller bearing and washer using ST and press.
Note | ||
Do not reuse the roller bearing. |
ST 32005088 REMOVER
Straighten the lock nut at staked portion. Remove the lock nut using ST1 and ST2.
ST1 32005168 SOCKET WRENCH (50)
ST2 32005180 HOLDER
Remove the 5th driven gear using ST.
ST 32005158 5TH DRIVEN GEAR REMOVER
Remove the woodruff key.
Remove the roller bearing, 3rd-4th driven gear using ST1 and ST2.
ST1 32005147 INSTALLER
ST2 32005176 REMOVER
Remove the key.
Remove the 2nd driven gear, inner baulk ring, synchro cone and outer baulk ring.
(A)
|
2nd driven
gear
|
(B)
|
Inner baulk
ring
|
(C)
|
Synchro
cone
|
(D)
|
Outer baulk
ring
|
Remove the 1st driven gear, 2nd gear bushing, gear and hub using ST1 and ST2. (Saab 9-2X 2.5i Linear)
Note | ||
Replace the gear and hub if necessary. Do not attempt to disassemble if at all possible because they must engage at a specified point. If they should be disassembled, mark engagement point beforehand. |
ST1 32005147 INSTALLER
ST2 32005176 REMOVER
Remove the sub gear for 1st driven gear.
Remove the 1st driven gear, inner baulk ring, synchro cone, outer baulk ring, 2nd gear bushing, gear and hub using ST1 and ST2. (Saab 9-2X 2.0T Aero)
(A)
|
1st driven
gear
|
(B)
|
Inner baulk
ring
|
(C)
|
Synchro
cone
|
(D)
|
Outer baulk
ring
|
Note | ||
Replace the gear and hub if necessary. Do not disassemble because they must engage at a specified point. If they have to be disassembled, mark the engaging point on the spline beforehand. |
ST1 32005147 INSTALLER
ST2 32005176 REMOVER