ASSEMBLY

ASSEMBLY

DIFFERENTIAL CASE ASSEMBLY

Install the bevel gear and bevel pinion together with washers, and insert pinion shaft.

Note
Face the chamfered side of washer toward gear.

Measure the backlash between bevel gear and pinion. If it is not within specifications, install a suitable washer to adjust it.

Note
Be sure the pinion gear tooth contacts adjacent gear teeth during measurement.

ST1 32005094 MAGNET BASE

ST2 32005095 DIAL GAUGE

Standard backlash:

0.13 — 0.18 mm (0.0051 — 0.0071 in)

Align the pinion shaft and differential case at their holes, and drive the straight pin into holes from the hypoid driven gear side, using ST.

Note
Lock the straight pin after installing.

ST 32005181 REMOVER

Install the roller bearing to differential case.

Note
•	Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
•	Be careful because the roller bearing outer races are used as a set.

ST1 32005130 BUSH 1-2 INSTALLER

ST2 32005065 ADAPTER

Install the hypoid driven gear to differential case using twelve bolts.

Tightening torque:

T: 62 Nm (6.3 kgf-m, 45.6 ft-lb)

(A)	Hypoid driven gear
(B)	Differential case

SIDE RETAINER

Install a new oil seal.

ST 32005024 DIFFERENTIAL SIDE OIL SEAL INSTALLER

Install a new O-ring.

Note
Do not stretch or damage the O-ring.