SAAB WIS ONLINE

COMPONENT

COMPONENT

TRANSMISSION CASE


(1)

Transmission case ASSY

(7)

Speedometer shaft

(13)

Oil level gauge (Saab 9-2X 2.0T Aero)

(2)

Gasket

(8)

Snap ring (Outer)

(14)

Harness bracket (Saab 9-2X 2.5i Linear)

(3)

Drain plug

(9)

Oil seal

(4)

Snap ring (Outer)

(10)

Clamp

(5)

Speedometer driven gear

(11)

Pitching stopper bracket

Tightening torque: Nm (kgf-m, ft-lb)

(6)

Washer

(12)

Oil level gauge (Saab 9-2X 2.5i Linear)

T:

69 (7.0, 50.6)



Transmission case tightening torque:


Bolt No.

Bolt size

mm

Tightening torque

Nm (kgf-m, ft-lb)

(5) to (15)

8

24.5 (2.5, 18.1)

(1) to (4)

(16), (17)

10

39 (4.0, 28.9)



DRIVE PINION ASSEMBLY


• Saab 9-2X 2.5i Linear


(1)

Drive pinion shaft

(15)

Baulk ring

(28)

Lock washer

(2)

Roller bearing

(16)

1st-2nd synchronizer hub

(29)

Lock nut

(3)

Washer

(17)

Insert key

(30)

Washer

(4)

Thrust bearing

(18)

Reverse driven gear

(31)

Thrust bearing

(5)

Needle bearing

(19)

Outer baulk ring

(32)

Differential bevel gear sleeve

(6)

Driven shaft

(20)

Synchro cone

(33)

Washer

(7)

Key

(21)

Inner baulk ring

(34)

Lock washer

(8)

Woodruff key

(22)

2nd driven gear

(35)

Lock nut

(9)

Drive pinion collar

(23)

2nd driven gear bush

(10)

Needle bearing

(24)

3rd-4th driven gear

Tightening torque: Nm (kgf-m, ft-lb)

(11)

Snap ring (Outer)

(25)

Driven pinion shim

T1:

30 (3.1, 22.1)

(12)

Washer

(26)

Roller bearing

T2:

120 (12.2, 88.5)

(13)

Sub gear

(27)

5th driven gear

T3:

260 (26.5, 191.7)

(14)

1st driven gear



• Saab 9-2X 2.0T Aero


(1)

Drive pinion shaft

(14)

Outer baulk ring

(27)

Lock washer

(2)

Roller bearing

(15)

1st-2nd synchronizer hub

(28)

Lock nut

(3)

Washer

(16)

Insert key

(29)

Washer

(4)

Thrust bearing

(17)

Reverse driven gear

(30)

Thrust bearing

(5)

Needle bearing

(18)

Outer baulk ring

(31)

Differential bevel gear sleeve

(6)

Driven shaft

(19)

Synchro cone

(32)

Washer

(7)

Key

(20)

Inner baulk ring

(33)

Lock washer

(8)

Woodruff key

(21)

2nd driven gear

(34)

Lock nut

(9)

Drive pinion collar

(22)

2nd driven gear bush

(10)

Needle bearing

(23)

3rd-4th driven gear

Tightening torque: Nm (kgf-m, ft-lb)

(11)

1st driven gear

(24)

Driven pinion shim

T1:

30 (3.1, 22.1)

(12)

Inner baulk ring

(25)

Roller bearing

T2:

120 (12.2, 88.5)

(13)

Synchro cone

(26)

5th driven gear

T3:

260 (26.5, 191.7)




MAIN SHAFT ASSEMBLY


(1)

Oil seal

(15)

Needle bearing

(29)

Ball bearing

(2)

Needle bearing

(16)

4th gear thrust washer

(30)

Synchro cone stopper

(3)

Transmission main shaft

(17)

Ball bearing (Saab 9-2X 2.5i Linear)

(31)

Snap ring

(4)

Needle bearing

(18)

5th gear thrust washer

(32)

Lock washer

(5)

3rd drive gear

(19)

5th needle bearing race

(33)

Lock nut

(6)

Inner baulk ring

(20)

Needle bearing

(34)

Reverse idler gear shaft

(7)

3rd synchro cone

(21)

Main shaft rear plate

(35)

Straight pin

(8)

Outer baulk ring

(22)

5th drive gear

(36)

Reverse idler gear

(9)

3rd-4th coupling sleeve

(23)

5th baulk ring

(37)

Washer

(10)

3rd-4th synchronizer hub

(24)

5th-Rev shifting insert key

(38)

Taper roller bearing (Saab 9-2X 2.0T Aero)

(11)

3rd-4th shifting insert key

(25)

5th-Rev synchronizer hub

(12)

4th baulk ring

(26)

5th-Rev coupling sleeve

Tightening torque: Nm (kgf-m, ft-lb)

(13)

4th drive gear

(27)

Rev baulk ring

T:

120 (12.2, 88.5)

(14)

4th needle bearing race

(28)

Rev synchro cone



SHIFTER FORK AND SHIFTER ROD


(1)

Shifter arm

(9)

3rd-4th fork rod

(17)

Reverse fork rod arm

(2)

5th shifter fork

(10)

Interlock plunger

(18)

Reverse shifter lever

(3)

Straight pin

(11)

1st-2nd fork rod

(4)

Reverse fork rod

(12)

3rd-4th shifter fork

Tightening torque: Nm (kgf-m, ft-lb)

(5)

Checking ball plug

(13)

1st-2nd shifter fork

T:

20 (2.0, 14.8)

(6)

Gasket

(14)

Ball

(7)

Checking ball spring

(15)

Spring

(8)

Ball

(16)

Snap ring (Outer)



TRANSFER CASE AND EXTENSION


(1)

Oil guide

(16)

Return spring

(31)

Transfer drive gear

(2)

Gasket

(17)

O-ring

(32)

Ball bearing

(3)

Transfer case

(18)

Adjusting select shim

(33)

Extension case

(4)

Ball

(19)

Reverse check sleeve

(34)

Oil seal

(5)

Reverse accent spring

(20)

Gasket

(35)

Dust cover

(6)

Gasket

(21)

Neutral switch

(36)

Shift bracket

(7)

Plug

(22)

Gasket

(37)

Snap ring

(8)

Oil seal

(23)

Back-up light switch

(9)

Snap ring (Inner)

(24)

Roller bearing

Tightening torque: Nm (kgf-m, ft-lb)

(10)

Reverse check plate

(25)

Transfer driven gear

T1:

6.4 (0.65, 4.7)

(11)

Reverse check spring

(26)

Roller bearing

T2:

9.75 (1.0, 7.2)

(12)

Reverse return spring

(27)

Adjusting washer

T3:

32.3 (3.3, 23.8)

(13)

Reverse check cam

(28)

Ball bearing

T4:

26 (2.7, 20)

(14)

Reverse accent shaft

(29)

Center differential

T5:

40 (4.1, 29.7)

(15)

Return spring cap

(30)

Adjusting washer



FRONT DIFFERENTIAL


(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Roller bearing

(3)

Pinion shaft

(9)

Differential case

Tightening torque: Nm (kgf-m, ft-lb)

(4)

Straight pin

(10)

Oil seal

T1:

25 (2.5, 18.1)

(5)

Washer

(11)

Differential side retainer

T2:

62 (6.3, 45.6)

(6)

Differential bevel gear

(12)

O-ring



TRANSMISSION MOUNTING


(1)

Pitching stopper

(8)

Cushion D

Tightening torque: Nm (kgf-m, ft-lb)

(2)

Spacer

(9)

Center crossmember

T1:

7.5 (0.76, 5.5)

(3)

Cushion C

(10)

Rear plate

T2:

35 (3.6, 26)

(4)

Front plate

(11)

Front crossmember

T3:

50 (5.1, 37)

(5)

Dynamic damper

T4:

58 (5.9, 43)

(6)

Rear cushion rubber

T5:

70 (7.1, 51)

(7)

Rear crossmember

T6:

140 (14.3, 103)