ASSEMBLY
ASSEMBLY |
(A)
|
3rd-4th
hub ASSY
|
(B)
|
3rd gear
side
|
(C)
|
5th-Rev
hub ASSY
|
(D)
|
5th gear
side
|
Install the 3rd drive gear, outer baulk ring, synchro cone, inner baulk ring, sleeve & hub assembly for 3rd needle bearing on transmission main shaft.
Note | ||
Align the groove in baulk ring with shifting insert. |
(A)
|
3rd needle
bearing
|
(B)
|
3rd drive
gear
|
(C)
|
Inner baulk
ring
|
(D)
|
Synchro
cone
|
(E)
|
Outer baulk
ring
|
(F)
|
Sleeve
and hub ASSY
|
Install the 4th needle bearing race onto transmission main shaft using ST1, ST2 and a press.
Note | ||
Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton). |
ST1 32005176 REMOVER
ST2 32005159 RACE 4-5 INSTALLER
(A)
|
4th needle
bearing race
|
Install the baulk ring, needle bearing, 4th drive gear and 4th gear thrust washer to transmission main shaft.
Note | ||
Align the baulk ring and gear & hub assembly with key groove. |
(A)
|
Groove
|
(B)
|
4th gear
side
|
Drive the ball bearing onto the rear section of transmission main shaft using ST1, ST2 and a press.
Note | ||
Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton). |
ST1 32005176 REMOVER
ST2 32005159 RACE 4-5 INSTALLER
Using the ST1 and ST2, install the 5th gear thrust washer and 5th needle bearing race onto the rear section of transmission main shaft.
Note | ||
• |
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
|
|
• |
Face the thrust washer in correct direction.
|
ST1 32005176 REMOVER
ST2 32005159 RACE 4-5 INSTALLER
(A)
|
Face this
surface to 5th gear side.
|
Install the bearing onto synchro cone.
Install the baulk ring and synchro cone onto 5th-Rev sleeve & hub assembly using ST and a press.
Note | ||
• |
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
|
|
• |
Use a new ball bearing.
|
|
• |
After press fitting, make sure the synchro cone rotates
freely.
|
ST 32005147 INSTALLER
(A)
|
Baulk ring
|
(B)
|
Synchro
cone
|
(C)
|
Ball bearing
|
Install the synchro cone stopper and snap ring to 5th-Rev sleeve & hub assembly.
(A)
|
Synchro
cone stopper
|
(B)
|
Snap ring
|
Install the rest parts to the rear section of transmission main shaft.
Note | ||
Align the groove in baulk ring with shifting insert. |
(A)
|
Needle
bearing
|
(B)
|
5th drive
gear
|
(C)
|
Baulk ring
|
(D)
|
5th-Rev
sleeve & hub ASSY
|
(E)
|
Lock washer
|
(F)
|
Lock nuts
|
Tighten the lock nuts to the specified torque using ST1 and ST2.
Note | ||
Secure the lock nuts in two places after tightening. |
ST1 32005166 SOCKET WRENCH
ST2 32005119 TRANSMISSION HOLDER
Tightening torque:120 Nm (12.2 kgf-m, 88.5 ft-lb)