SAAB WIS ONLINE

DISASSEMBLY

DISASSEMBLY

Put vinyl tape around the main shaft splines to protect oil seal from damage. Then pull out the oil seal and needle bearing by hand.

Remove the lock nut from transmission main shaft assembly.

Note

Remove the caulking before removing lock nut.


ST1 32005119 TRANSMISSION HOLDER

ST2 32005166 SOCKET WRENCH (35)


Remove the 5th-Rev sleeve & hub assembly, baulk ring, 5th drive gear and needle bearing.


(A)

5th-Rev sleeve & hub ASSY

(B)

Baulk ring

(C)

5th drive gear



Remove the snap ring and synchro cone stopper from 5th-Rev sleeve & hub assembly.


(A)

Synchro cone stopper

(B)

Snap ring



Using the ST1, ST2 and a press, remove the ball bearing, synchro cone and baulk ring (Rev).

Note
• Replace the sleeve and hub with new ones. Do not attempt to disassemble because they must engage at a specified point. If they should be disassembled, mark engagement point on splines beforehand.

• Do not reuse the ball bearing.


ST1 32005147 INSTALLER

ST2 32005090 SYNCHRO CONE REMOVER


(A)

Ball bearing

(B)

Synchro cone

(C)

Baulk ring



Using the ST1 and ST2, remove rest of the parts.

Note

Replace the sleeve and hub with new ones. Do not attempt to disassemble because they must engage at a specified point. If they should be disassembled, mark engagement point on splines beforehand.


ST1 32005178 REMOVER

ST2 32005176 REMOVER


(A)

Press