SAAB WIS ONLINE

INSPECTION

INSPECTION

Check the shift shaft and shift rod for damage. Replace if damaged.

Gearshift mechanism:

Repair or replace the gearshift mechanism if excessively worn, bent, or defective in any way.

Inspect the clearance between 1st, 2nd driven gear and reverse driven gear. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a) and (b):

9.5 mm (0.374 in)


(A)

1st driven gear

(B)

Reverse driven gear

(C)

2nd driven gear



1st-2nd shifter fork
Part No. Mark Remarks
32006758

1

Approach to 1st gear by 0.2 mm (0.008 in).

32006759

No mark

Standard

32006760

3

Become distant from 2nd gear by 0.2 mm (0.008 in).



Inspect the clearance between 3rd, 4th drive gear and coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a) and (b):

7.3 mm (0.287 in)


(A)

3rd drive gear

(B)

Coupling sleeve

(C)

4th drive gear



3rd-4th shifter fork
Part No. Mark Remarks
32006762

1

Approach to 4th gear by 0.2 mm (0.008 in).

32006763

No mark

Standard

32006764

3

Become distant from 3rd gear by 0.2 mm (0.008 in).



Inspect the clearance between 5th drive gear and coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a):

9.3 mm (0.366 in)


(A)

5th drive gear

(B)

Coupling sleeve



5th shifter fork (Saab 9-2X 2.5i Linear)
Part No. Mark Remarks
32006765

4

Approach to 5th gear by 0.2 mm (0.008 in).

32006766

5

Standard

32006767

6

Become distant from 5th gear by 0.2 mm (0.008 in).



5th shifter fork (Turbo)
Part No. Mark Remarks
32006768

7

Approach to 5th gear by 0.2 mm (0.008 in).

32006769

No mark

Standard

32006770

9

Become distant from 5th gear by 0.2 mm (0.008 in).



Inspect the rod end clearances (A) and (B). If any clearance is not within specifications, replace the rod or fork as required.

Clearance (A):

3rd-4th to 5th:

0.5 — 1.3 mm (0.020 — 0.051 in)

Clearance (B):

1st-2nd to 3rd-4th:

0.4 — 1.4 mm (0.016 — 0.055 in)