INSPECTION
INSPECTION |
Trouble and possible cause | Corrective action | |
1. Insufficient braking
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(1) Fluid
leakage from the hydraulic mechanism
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Repair
or replace (cup, piston seal, piston boot, master cylinder piston
kit, pipe or hose).
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(2) Entry
of air into the hydraulic mechanism
|
Bleed the
air.
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(3) Excessively
wide shoe clearance
|
Adjust
the clearance.
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(4) Wear,
deteriorated surface material, adhering water or fluid on the lining
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Replace,
grind or clean.
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(5) Improper
operation of master cylinder, disc caliper, brake booster or check
valve
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Correct
or replace.
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2. Unstable or uneven braking
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(1) Fluid
on the lining, drum or rotor
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Eliminate
cause of fluid leakage, clean, or replace.
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(2) Drum
or rotor eccentricity
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Correct
or replace the drum or rotor.
|
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(3) Worn
brake drum, or damage to the drum caused by sand
|
Correct
by grinding, or replace.
|
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(4) Improper
lining contact, deteriorated surface material, improper inferior
material, or wear
|
Correct
by grinding, or replace.
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(5) Deformed
back plate
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Correct
or replace.
|
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(6) Improper
tire inflation
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Inflate
to correct pressure.
|
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(7) Disordered
wheel alignment
|
Adjust
alignment.
|
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(8) Loosened
back plate or the support installing bolts
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Retighten.
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(9) Loosened
wheel bearing
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Retighten
to normal tightening torque or replace.
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(10) Trouble
in the hydraulic system
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Replace
the cylinder, brake pipe or hose.
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(11) Uneven
effect of the parking brake
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Check,
adjust, or replace the rear brake and cable system.
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3. Excessive pedal stroke
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(1) Entry
of air into the hydraulic mechanism
|
Bleed the
air.
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(2) Excessive
play in the master cylinder push rod
|
Adjust.
|
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(3) Fluid
leakage from the hydraulic mechanism
|
Repair
or replace (cup, piston seal, piston boot, master cylinder piston
kit, pipe or hose).
|
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(4) Improperly
adjusted shoe clearance
|
Adjust.
|
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(5) Improper
lining contact or worn lining
|
Correct
or replace.
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4. Brake dragging or improper brake return
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(1) Insufficient
pedal play
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Adjust
play.
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(2) Improper
master cylinder return
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Clean or
replace the cylinder.
|
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(3) Clogged
hydraulic system
|
Replace.
|
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(4) Improper
return or adjustment of parking brake
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Correct
or adjust.
|
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(5) Weakened
spring tension or breakage of shoe return spring
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Replace
the spring.
|
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(6) Excessively
narrow shoe clearance
|
Adjust
the clearance.
|
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(7) Improper
disc caliper operation
|
Correct
or replace.
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(8) Wheel
bearing faulty
|
Replace
the wheel bearing.
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5. Brake noise (1) (creak sound)
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(1) Hardened
or deteriorated lining
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Replace
the shoe assembly or pad.
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(2) Worn
lining
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Replace
the shoe assembly or pad.
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(3) Loosened
back plate or the support installing bolts
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Retighten.
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(4) Loose
wheel bearing
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Retighten
to normal tightening torque.
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(5) Dirty
drum or rotor
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Clean the
drum or rotor, or clean and replace the brake assembly.
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6. Brake noise (2) (hissing sound)
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(1) Worn
lining
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Replace
the shoe assembly or pad.
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(2) Improper
installed shoe or pad
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Correct
or replace the shoe assembly or pad.
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(3) Loose
or bent drum or rotor
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Retighten
or replace.
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7. Brake noise (3) (click sound)
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In
the case of the disc brake:
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(1) Excessively
worn pad or the support
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Replace
the pad or the support.
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In
the case of the drum brake:
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(1) Excessively
worn shoe ridge
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Replace
the back plate.
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(2) Lack
of oil on the shoe ridge surface and anchor
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Add more
grease.
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