Tightening torques, 4-cyl
| Tightening torques, 4-cyl |
|
|
Torque (Nm)
|
Torque (lbf ft)
|
Dimension
|
|
|
Exhaust pipe joints
|
30
|
22
|
|
|
|
Exhaust manifold
|
22
|
16
|
M8
|
|
|
Drain plug, engine oil
|
18
|
13
|
|
|
|
Balancer shaft sprocket
|
stage I
stage II |
90
Tighten a further 30° |
66.5
Tighten a further 30° |
M12
|
|
Balancer shaft unit
|
20
|
15
|
M8
|
|
|
Fuel bridge
|
stage I
stage II |
Tighten by hand
Tighten a further 360° |
Tighten by hand
Tighten a further 360° |
|
|
Fuel rail
|
25
|
18.5
|
M12x1.5
|
|
|
Fuel injection pump
|
25
|
18.5
|
M8
|
|
|
Fuel line, fuel pump
|
25
|
18.5
|
|
|
|
Cylinder head
|
stage I
stage II stage III stage IV stage V |
25
Tighten a further 65° Tighten a further 65° Tighten a further 65° Tighten a further 65° |
18.5
Tighten a further 65° Tighten a further 65° Tighten a further 65° Tighten a further 65° |
|
|
Cylinder head to timing cover
|
20
|
15
|
M8
|
|
|
Front exhaust pipe to turbocharger
|
25
|
18.5
|
M8
|
|
|
Generator
|
35
|
26
|
M10
|
|
|
Generator bracket
|
20
|
15
|
M8
|
|
|
Glow plugs
|
10
|
7.5
|
M10
|
|
|
Intake manifold, lower
|
20
|
15
|
M8
|
|
|
Intake manifold, upper
|
10
|
7
|
M6
|
|
|
Camshaft bearing caps
|
20
|
15
|
M8
|
|
|
Camshaft sprockets
|
stage I
stage II |
90
Tighten a further 60° |
66.5
Tighten a further 60° |
M12x1.5
|
|
Sprocket, upper timing chain to fuel distributor pump
|
20
|
15
|
M8
|
|
|
Catenary rule, fixed, lower timing chain
|
8
|
6
|
M6
|
|
|
Catenary rule, fixed, upper timing chain
|
8
|
6
|
M18x1.5
|
|
|
Catenary rule, movable, lower timing chain
|
22
|
16
|
M8
|
|
|
Catenary rule, movable, upper timing chain
|
22
|
16
|
M8
|
|
|
Chain tensioner, lower timing chain
|
60
|
44
|
M24x1.5
|
|
|
Chain tensioner, upper timing chain
|
60
|
44
|
M24x1.5
|
|
|
Piston cooling nozzle
|
22
|
16
|
M10x1.0
|
|
|
Bracket, fuel pump
|
20
|
15
|
M8
|
|
|
Coolant pump
|
20
|
15
|
M8
|
|
|
Coolant pump belt pulley
|
20
|
15
|
M8
|
|
|
Crankshaft position sensor
|
8
|
6
|
M6
|
|
|
Engine mounting, rear, bracket to gearbox
|
84
|
62
|
|
|
|
Engine mounting, rear to subframe
|
50
|
37
|
|
|
|
Engine mounting, rear to bracket
|
47
|
35
|
|
|
|
Engine mounting, right-hand, bracket to timing cover
|
47
|
35
|
|
|
|
Engine mounting, right-hand to body
|
47
|
35
|
|
|
|
Engine mounting, right-hand to bracket
|
47
|
35
|
|
|
|
Engine mounting, left-hand, bracket to gearbox
|
47
|
35
|
|
|
|
Engine mounting, left-hand to body
|
62
|
46
|
|
|
|
Engine mounting, left-hand to bracket
|
47
|
35
|
|
|
|
Hub centre nut (with face groove)
|
170 + 45°
|
125 + 45°
|
|
|
|
Oil filter housing
|
20
|
15
|
|
|
|
Oil filter cap
|
25.5
|
19
|
|
|
|
Oil pump cover
|
8
|
6
|
|
|
|
Oil return pipe to cylinder block
|
30
|
22
|
M18x1.5
|
|
|
Oil return pipe to turbocharger
|
8
|
6
|
M6
|
|
|
Oil suction pipe
|
8
|
6
|
|
|
|
Oil sump to cylinder block
|
20
|
15
|
M8
|
|
|
Oil sump to timing cover
|
20
|
15
|
M8
|
|
|
Oil sump to gearbox
|
20
|
15
|
M8
|
|
|
40
|
30
|
M10
|
||
|
Oil delivery pipe to cylinder block
|
20
|
15
|
M14x1.5
|
|
|
Oil delivery pipe to turbocharger
|
12
|
9
|
|
|
|
Plug for oil pressure reducing valve
|
60
|
44
|
M20x1.5
|
|
|
Plug for engine oil pressure relief valve
|
45
|
33
|
M14x1.5
|
|
|
Main bearing caps
|
stage I
stage II |
90
Tighten a further 60° |
66.5
Tighten a further 60° |
M12x1.5
|
|
Control valve, exhaust gas recirculation
|
8
|
6
|
M6
|
|
|
Control valve, oil pressure
|
60
|
44
|
|
|
|
Belt tensioner, drive belt, auxiliary unit (lower bolt)
|
23
|
17
|
M8
|
|
|
Belt tensioner, drive belt, auxiliary unit (upper bolt)
|
42
|
31
|
M10
|
|
|
Exhaust manifold stay
|
25
|
18.5
|
M8
|
|
|
Starter motor to cylinder block
|
45
|
33
|
M10
|
|
|
Starter motor to bracket
|
7
|
5
|
M6
|
|
|
Starter motor bracket to cylinder block
|
25
|
18.5
|
M8
|
|
|
Flywheel
with 74 96 292 thread locking adhesive |
stage I
stage II |
45
Tighten a further 30° |
33
Tighten a further 30° |
M9x1.0
|
|
Coolant temperature sensor
|
18
|
13
|
M12x1.5
|
|
|
Thermostat housing
|
8
|
6
|
M6
|
|
|
Timing cover
|
20
|
15
|
M8
|
|
|
Timing cover cap
|
6
|
4.5
|
M6
|
|
|
Manifold absolute pressure sensor
|
8
|
6
|
M6
|
|
|
Engine oil pressure sensor
|
30
|
22
|
M14x1.5
|
|
|
Clutch pressure plate
|
22
|
16
|
|
|
|
Turbocharger
|
30
|
22
|
M8
|
|
|
Vacuum box, intake manifold control valve
|
8
|
6
|
M6
|
|
|
Vacuum pump
|
8
|
6
|
M6
|
|
|
Vacuum hose, brake servo to vacuum pump
|
18
|
13
|
M16
|
|
|
Camshaft cover
|
8
|
6
|
M6
|
|
|
Crankshaft pulley
|
stage I
stage II |
150
Tighten a further 45° |
111
Tighten a further 45° |
|
|
Big-end bearing caps
|
stage I
stage II |
35
Tighten a further 45° |
26
Tighten a further 45° |
|
|
Heat shields
|
8
|
6
|
M6
|
|
|
Heat exchanger
|
20
|
15
|
M8
|
|
|
Engine oil pressure relief valve
|
45
|
33
|
|
|
|
Other bolts
|
5
|
3.7
|
M5
|
|
|
10
|
7.5
|
M6
|
||
|
20
|
15
|
M8
|
||
|
40
|
30
|
M10
|
||
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