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Test readings, control module connections

Test readings, control module connections




Scope

The following pages give readings and instructions for measuring voltage levels on control modules.

Remember


• Note the test conditions and use common sense when assessing the test result.

• The specified test readings are with the ignition ON, unless otherwise stated.

• First check that the control module has a power supply and is grounded.

• Then check all sensor inputs and signals from other systems.

• Finally, check the control module outputs. Remember that the test readings do not indicate whether the actuator is working.

• If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which should be checked more thoroughly.

• The specified test readings refer to those obtained with a calibrated Fluke 88/97.

• Test readings in % (+) and ms (+) show the pulse ratio and pulse duration of the signal. A test instrument capable of giving pulse ratio and pulse duration readings must be used. The (+) sign indicates a positive trigger pulse, TRIG+.





> =greater than ; < = less than ; ~ = alternating current (LP: LOGIC PROBE P = select pulse ; p = visible pulses)

Pin No.

Cable colour

Component/

Function

In/Out

Test conditions

Across

Test reading

See

1

YE/WH

Right brake light, power supply from TWICE to bulb.

Out

Brake pedal pressed.

1-B-

B+

Lighting and signalling systems



2

GY



Central locking system motor for luggage compartment lock, relay.

Out

Not operated

2-B-

B+

Doors and locks









Activate function with diagnostic tool.

B+ -2

B+



3

BU/YE

Electrically adjustable passenger seat, relay ground.

Out

Ignition ON

3-B-

approx. 1V

Seats





Ignition OFF. Front doors closed.

Not operated

3-B-

B+



4

BN



Starting relay



Out

Ignition key in position ST.

Transponder not OK.

4-B-









B+

Theft security











Ignition key in position ST.

Transponder OK.

4-B-

<0.5V





5

BN/WH

Seat sensor, passenger seat.

In

Passenger seat occupied

5-21

<4.2V

Seat belt system









Passenger seat unoccupied.

5-21

5V





6

YE/GY

Locking switch for central locking, centre console.

In

Ignition ON

6-B-

B+ for approx. 0.5 sec.

Doors and locks



7

YE/BN

Unlocking switch for central locking, centre console.

In

Ignition ON

7-B-

B+ for approx. 0.5 sec.

Doors and locks



8

BU/BN

Unlocking with key in passenger door.

In

Ignition ON

B+ -8

B+ for approx. 0.5 sec.

Doors and locks



9

BN

Heated rear seat, request.

In

Ignition ON:

Heated seat button held down.

9-B-

B+

Seats



10

RD

Glass breakage sensor and tilt sensor, power supply.

Out

Sensor not disconnected.

Anti-theft alarm armed.

10-B-

B+

Theft security





11

RD/WH

Switch for unlocking tailgate/boot lid.

In

Ignition ON

11-B-

B+ for approx. 0.5 sec.

Doors and locks



12

BK/GN

Door switch, left rear door.

In

Ignition ON:

Door closed.



12-B-

B+ for approx. 0.5 sec.



Lighting and signalling systems



Theft security



13

BK

Antenna for remote control, ground

In

Always

B+ -13

B+



Theft security











13-B-

<0.5V





14

BN

Antenna for remote control, signal.



In

Remote control not operated.

14-B-

B+

Theft security









Press lock button.



14-B-

approx. 6V for approx. 0.2 sec.



15

WH

I-bus (-)



In/Out

Ignition ON:

Bus active

15-B-

2-3V



16

YE/GY

Ignition +15, logic.



In

Ignition ON

16-B-

B+



17

BN/RD

Ignition +B, logic

In

Ignition ON:

Key in ignition switch

17-B-

B+



18

RD/BK



Seat belt switch, driver's side.

In

Ignition ON:

Seat belt on driver's side not buckled

18-B-

<0.5V

Seat belt system















Seat belt buckled



18-B-

B+





19

BU/RD

Tilt sensor signal.

In

Ignition ON

19-B-

1.0V

Theft security



20

VT/WH

Central locking motors rear doors, operating current for theft security locking

Out

Not operated

B+ -20

B+

Doors and locks









Lock the car.

Then activate function with diagnostic tool.

20-B-

B+ -20

B+

<1V







21

BN/OG

Seat sensor passenger seat, ground.



Out

Ignition ON

B+ -21

B+

Seat belt system



22

OG

Central locking motors doors, operating current for locking

Out

Not operated

B+ -22

B+

Doors and locks









Car must be unlocked.

Then activate function with diagnostic tool.

22-B-



B+ -22

B+



<1V







23

BU/WH

Parking light left rear, power supply from switch.

In

Light switch in position for parking light (pos 1).

23-B-

B+

Lighting and signalling systems



24

YE/GN

High-level brake light, power supply from TWICE to bulb.

Out

Brake pedal pressed.

24-B-

B+

Lighting and signalling systems



25

BU/OG

Left brake light, power supply from TWICE to bulb.

Out

Brake pedal pressed.

25-B-

B+

Lighting and signalling systems



26

BU/YE

Central locking motor driver's door, operating current for unlock

Out

Not operated

B+ -26

B+

Doors and locks









Car must be unlocked.

Then activate function with diagnostic tool.

26-B-



B+ -26

B+



<1V







27

GY/WH

LED, theft security.

Out

Activate function with diagnostic tool

B+ -27

approx. 1.95 V

Theft security



28

RD/WH

Seat belt warning lamp, ground.





Out

Ignition ON

28-B-

<1 V for 6 sec

Seat belt system









Seat belt buckled more than 6 seconds since ignition ON.

28-B-

B+





29

YE

Siren, communication



Out

Ignition ON

29-B-

B+

Theft security



30



No connection













31



No connection













32

RD/VT

Locking with key in passenger door.

In

Ignition ON

B+ -32

B+ for approx. 0.5 sec.

Doors and locks



33

BU/BN

Unlock with key in driver's door.



In

Ignition ON

B+ -33

B+ for 0.5 sec.

Doors and locks



34

BK

Tilt sensor, ground

In

Always

B+ -34

34-B-

B+

<0.5V



Theft security



35

BK

Luggage compartment switch

In

Ignition ON:

Tailgate closed.

35-B-

B+ for approx. 0.5 sec.



Lighting and signalling systems



Theft security









Tailgate open.

35-B-

<0.1V





36

BK/GN

Door switch; right rear door.

In

Ignition ON:

Door closed.

36-B-

B+ for approx. 0.5 sec.



Lighting and signalling systems



Theft security





Door open.

36-B-

<0.1V







37

BK

Signal ground



In

Always

B+ -37

37-B-

B+

<0.5V





38

GN

I-bus (+)



In/Out

Ignition ON:

Bus active

38-B-

2-3V



39

OG/BK

Immobilizer; code from antenna unit by the ignition lock.

In

Ignition ON

39-B-

B+



Theft security





Ignition OFF.

B+ -39

<0.1V







40



No connection













41

RD/WH

Bonnet switch

In

Ignition ON:



Bonnet closed.

41-B-

B+ for approx. 0.5 sec.



Theft security



Bonnet open.

41-B-

<0.1V







42

VT

Central locking motor driver's side, operating current for theft prevention locking.



Car must be locked.

Out

Not operated

B+ -42

B+

Doors and locks



Activate function with diagnostic tool

42-B-

B+ -42

B+

<1V







43

RD

TWICE, power supply +30.

In

Always +30

43-B-

B+ -43

B+

<0.5V





44

VT/WH

Central locking system motor luggage compartment, operating current for theft security locking.



Car must be locked.

Out

Not operated

B+ -44

B+

Doors and locks









Activate function with diagnostic tool

44-B-

B+ -44

B+

<1V







45

GN/YE

Parking light left rear, power supply from TWICE to bulb.

Out

Light switch in position for parking light (pos 1).

45-B-

B+

Lighting and signalling systems



46

GN/WH

Parking light right rear, power supply from TWICE to bulb.

In

Light switch in position for parking light (pos 1).

46-B-

B+

Lighting and signalling systems



47

RD

Central locking system, power supply from fuse.

In

Always +30.

47-B-

B+



Doors and locks





Activate any central locking function.

B+ -47

<1V







48

VT

Brake light, power supply from brake light switch.

In

Brake pedal pressed.

48-B-

B+

Lighting and signalling systems



49

BU/YE

Central locking motors rear doors, operating current for unlocking.

Out

Not operated

B+ -49

B+

Doors and locks





Activate function with diagnostic tool

49-ground

B+ -49

B+

<1V







50

GY/RD

Antenna unit for immobilizer; power supply.

Out

Ignition ON:

Without transponder

50-B-

B+ for approx. 10 sec.

Theft security





Ignition ON:

With transponder

50-B-

B+ for approx. 0.1 sec.







51

YE



Luggage compartment opening, relay.

Out

Not operated

51-B-

B+

Doors and locks







Activate function with diagnostic tool.

B+ -51

< 0.5V



52

BU/RD

Heated rear seat, relay.



Out

Activate with diagnostic tool.

52-B-

approx. 1V



Seats







Not operated

52-B-

B+







53



No connection













54



No connection













55

BU/WH

Locking button, driver's door.



In

Ignition ON:

Locking button up.

55-B-

0V

Doors and locks





Locking button down.

55-B-

B+ for approx. 0.5 sec.





56

RD/VT

Locking with key in driver's door.

In

Ignition ON

56-B-

8V for approx. 0.5 sec.

Doors and locks









Key in door lock in locked position.



56-B-

0V





57

WH/BK

Glass breakage sensor, ground

In

Always

B+ -57

57-B-

B+

<0.5V



Theft security



58

GN/GY

Glass breakage sensor, signal

In

Ignition ON

58-B-

B+ for approx. 0.5 sec.

Theft security



59

BU/WH

Luggage compartment switch for disarming anti-theft alarm.

In

Ignition ON:

Not operated



59-B-

B+ for approx. 0.5 sec.

Doors and locks



Theft security









Turn the key to the unlocked position.

59-B-

<0.1V





60

BK/GN



Door switch passenger door, front

In

Ignition ON:



Door closed.

60-B-

B+ for approx. 0.5 sec.

Lighting and signalling systems



Theft security







Door open



60-B-

<0.1V





61

GY/GN



Door switch, driver's door.

In

Ignition ON:



Door closed.



61-B-

B+ for approx. 0.5 sec.

Lighting and signalling systems



Theft security









Door open



61-B-

<0.1V



62

BK

Central locking system motor, luggage compartment, ground

Out

Not operated

B+ -62

B+

Doors and locks



63



No connection













64



No connection













65

GY/WH



Seat belt switch, passenger side

In

Ignition ON:



Seat belt on passenger side not buckled

65-B-

<0.5V

Seat belt system













Belt buckled



65-B-

B+





66

VT

Central locking motor passenger side front, operating current for theft prevention locking

Out

Not operated

B+ -66

B+

Doors and locks









Lock the car.

Activate function with diagnostic tool

66-B-

B+ -66

B+

<1V







67

BU/YE

Central locking system motor, luggage compartment, operating current

Out

Not operated

B+ -67

B+

Doors and locks



Activate function with diagnostic tool

67-B-

B+ -67

B+

<1V







68

BN/GN

Parking light right rear, power supply from TWICE to bulb.

Out

Light switch in position for parking light (pos 1).

68-B-

B+

Lighting and signalling systems



69

BU/YE

Central locking motor passenger door front, operating current for unlocking

Out

Not operated

B+ -69

B+

Doors and locks







Activate function with diagnostic tool

69-B-

B+ -69

B+

<1V







70

BK

Power ground TWICE



In

Always



B+ -70

B+











Operate central locking function

70-B-

<0.3V