Charge air cooler (B235R)
Charge air cooler (B235R) |
1. |
Undo the hose clips on the charge air cooler's inlet and outlet charge air hoses.
|
2. |
Detach the charge air cooler's inlet charge air hose.
|
3. |
Raise the car.
|
4. |
Remove the front air shield and the two lower ones.
|
5. |
Remove the charge air cooler's outlet charge air hose.
|
6. |
Detach the wing liners from the rear edges of the bumper.
|
7. |
Unplug the fog light connectors.
|
8. |
Lower the car to the floor.
|
9. |
Remove the front grille.
|
10. |
Remove the RH and LH light clusters and headlamps.
|
11. |
Remove the wiper motors and put them aside.
Detach the washer hose that is fastened to the bumper. |
12. |
Unscrew the 2 bolts holding the bumper to the bumper member.
|
13. |
Remove the temperature sensor located in the centre of the bumper.
|
14. |
Lift off the bumper by pulling it forwards so that it clears the mountings in the wings and on the front.
|
15. |
Raise the car.
|
16. |
Remove the charge air cooler from the radiator member, 2 bolts.
|
17. |
Lift out the charge air cooler.
|
To fit |
1. |
Lift the charge air cooler into position.
|
2. |
Bolt the charge air cooler to the radiator member, 2 bolts.
|
3. |
Attach the charge air cooler's outlet hose.
|
4. |
Lower the car to the floor.
|
5. |
Attach the charge air cooler's inlet hose and tighten the hose clip.
|
6. |
Tighten the hose clip on the charge air cooler's outlet hose.
|
7. |
Fit the temperature sensor.
|
8. |
Position the bumper.
Tighten the 2 retaining bolts. Tightening torque: 39 Nm (29 lbf ft) |
9. |
Fit the wiper motors and fasten the washer hose to the bumper.
|
10. |
Fit the RH and LH headlamps and light clusters.
|
11. |
Lower the headlamp wiper arms.
|
12. |
Fit the front grille.
|
13. |
Raise the car.
|
14. |
Carefully bend the wing liners inside the edge of the bumper and fasten them in place.
|
15. |
Plug in the fog light connectors.
|
16. |
Make sure that the charge air cooler's outlet hose is securely connected.
|
17. |
Fit the front air shield and the two lower ones.
|
18. |
Lower the car to the floor.
|