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Test readings, control module connections

Test readings, control module connections

Scope



The following chapter contains readings and directions for measuring signals/levels on the Motronic control module.

Keep in mind:


Note the measuring conditions, use common sense when considering the measurement results.

The specified values are with the ignition in the ON position unless otherwise stated.

First, check that the control module is supplied with power and that it is grounded.

Then check all the inputs and signals from other systems.

Finally, check the control module outputs. Remember that the test readings do not indicate whether the actuator is working.

If any measured value is incorrect, use the wiring diagram to diagnose which leads, connections or components that should be checked further.

The stated values refer to calibrated Fluke 88/97.

The test values % (+) and ms (+) indicate the pulse ratio and pulse length of the signal respectively. A test instrument with pulse ratio respective pulse width measuring capacity must be used. The sign indicates positive trigger pulse, TRIG+.


> = greater than; < = less than

» = similar to; = alternating current


Pin

Colour

Component/Function

In/Out

Test conditions

Value

Between X-Y

1

GN

Ignition coil

Out

Ignition ON

Batt+

1 - 14

Idling speed

» 0.65 V

37 - 1

2

BK

Power ground

In

Idling speed

< 0.1 V

2 - 14

3

WH

Fuel pump relay

Out

Ignition ON

Batt+

3 - 14









Starter motor cranking, idling speed

0 Volts



4

VT

Idle air control valve (OPEN)

Out

Idling speed, warm engine

» 2-5 V

» 2-5 ms

100 Hz

37 - 4

5

BN

EVAP canister purge valve, fuel tank

Out

Ignition ON

Batt+

5 - 14

Idling speed, warm engine

0.3-0.5 V

15 Hz

37 - 5

6

GN/RD

Engine speed

In

Idling speed

» 3 V

» 30 Hz

37 - 6

2500 rpm

» 85 Hz

6 - 14

7

GY/WH

Mass air flow sensor

In

Idling speed

» 1 V

7 - 26

2500 rpm

» 1.5 V

Wide open throttle

» 3.2 V

8

YE

Position sensor,

camshaft

In

Ignition ON

rotate engine

0/5 Volts

8 - 14

Idling speed

» 4.3 V

» 7.5 Hz

9

PK/BK

Vehicle Speed (wheel speed FR)

In

Ignition ON, rotate FR

0/10 V

9 - 14

10

BK

Reference ground, oxygen sensor

In

Idling speed

<0.1 V

10 - 14

11

BK

Knock Sensor

In

3000 rpm

>20 mV∼

11 - 14

12

BK

Throttle position sensor + Camshaft

Out

Ignition ON

5 Volts

12 - 14

13

GY/WH

Diagnosis L-wire

In

Ignition ON

» 10 Volts

13 - 14

14

BK

Power ground

In

Idling speed

<0.1 V

14 - Batt-

15

No connection

16

GN

Injector CYL3

Out

Idling speed, warm engine

» 0.3 V

» 3 ms

» 8 Hz

37 - 16

17

GY

Injector CYL1

Out

Idling speed, warm engine

» 0.3 V

» 3 ms

» 8 Hz

37 - 17

18

PK/WH

Battery voltage + 30 (memory)

In

Battery = OK

Batt+

18 - 14

19

BK

Signal ground

In

Idling speed

<0.1 V

19 - 14

20

No connection

21

YE/GN

CHECK ENGINE (MIL)

Out

Ignition ON

MIL on

Batt+

37 - 21

Ignition ON

MIL off

0 Volts

22

WH

IAC-valve, (CLOSE)

Out

Idling speed, warm engine

7-10 V

6-8 ms

100 Hz

37 - 22

23

No connection

24

BK

Power ground

In

Idling speed

<0.1 V

24 - 14

25

No connection

26

BU/YE

Ground, Mass air flow sensor

Out

Idling speed

<0.1 V

26 - 14

27

YE/GY

Battery voltage +15

In

Idling speed

Batt+

27 - 14

28

GN

Signal, oxygen sensor

In

Idling speed, warm engine

0-1 V

28 - 10

29



No connection

30

BN/WH

Sensor ground

Out

Idling speed

<0.1 V

30 - 14

31

No connection

32

No connection

33

RD/WH

Relay, air-conditioning

Out

Idling, A/C ON

Batt+

37 - 33

34

BN

Injector CYL2

Out

Idling speed, warm engine

» 0.3 V

» 3 ms

» 8 Hz

37 - 34

35

BU/BK

Injector CYL4

Out

Idling speed, warm engine

» 0.3 V

» 3 ms

» 8 Hz

37 - 35

36

BU/GY

Main relay

Out

Ignition OFF

Batt+

36 - 14

Ignition ON

0 Volts

37

GN/RD

Voltage supply

In

Ignition ON

Batt+

37 - 14

38

No connection

39

No connection

40

GN/RD

Coding for choice of gearbox

In

Ignition ON

B+ (aut)

40 - 14

Ignition ON

0 V (man)

41

GN/GY

Air-conditioning ON/OFF

In

Ignition ON

A/C ON

Batt+

41 - 14

42

No connection

43

No connection

44

GN/BK

Electrical load

In

Radiator fan ON

Batt+

44 - 14

Radiator fan OFF

0

45

GN/WH

Coolant temperature sensor

In

Ignition ON

90°C

» 0.9 V

45 - 30

46

No connection

47

BK/WH

DRIVsignal

In

Ignition ON

R-D-3-1

Batt+

47 - 14

48

YE

Crankshaft position sensor

In

Starter motor cranking

2-5 V∼

48 - 49

Idling speed

7-11 V∼

2500 rpm

» 20 V ∼

49

BK

Crankshaft position sensor

In

Starter motor cranking

2-5 V∼

49 - 48

Idling speed

7-11 V∼

2500 rpm

» 20 V ∼

50

No connection

51

OG/WH

Torque reduction

In

Ignition ON

Batt+

51 - 14

Gear

0 V

52

GN/OG

Throttle Position to TCM

Out

Idling speed

» 1.3 V

100 Hz

52 - 14

2500 rpm

» 2.2 V

100 Hz

Wide open throttle

» 12 V

100 Hz

53

BU/WH

Throttle position sensor

In

Closed throttle position

» 0.6 V

53 - 30

Wide open throttle

» 4.5 V

54

BU/GN

Coding

55

GY/BK

Data link

In/Out

Ignition ON

Diagnostic instrument connected

» 11 V

55 - 14