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Test readings, control module connections

Test readings, control module connections




Scope

Values and directions for measuring the voltage levels in the control module are given under the relevant heading.

Points to remember


Note the test conditions, use common sense when assessing the test results.

The specified values are with the ignition ON unless otherwise stated.

First check that the control module is supplied with current and is grounded.

Then check all the sensor inputs and signals from other systems.

Finally, check the control module outputs. Remember that the test values do not say anything about whether or not the actuator is functioning.

If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components that ought to be checked more thoroughly.

The specified test readings refer to those obtained with a calibrated Fluke 88/97.

Test values % (+) and ms (+) indicate the pulse ratio and pulse rate of the signal respectively. A scan tool for measuring pulse ratio and pulse width respectively must be used. The (+) indicates positive trigger pulse, TRIG+.



Connector


> =greater than ; < = less than ; ~ = alternating current (LP: LOGIC PROBE P = select pulse ; p = visible pulses)

Pin no.

Cable colour

Component/

function

In/out

Test conditions

Test between

Test reading

See

1



No connection













2

BU/RD

Luggage compartment lighting

Out

Boot lid/tailgate open.



2-57

B+

Lighting and signalling systems



3

OG

Hazard flasher, switch

In

Hold switch depressed (closed).



3-26

B+

Lighting and signalling systems



4

GN

Dipped beam relay

Out

Light switch in pos. 2.

Ignition ON



4-26

B+

Lighting and signalling systems



5

WH

I-bus (-).

In/Out

Bus active



5-57

2-3V



6



No connection













7

BN/RD

Ignition +B, logic

In

Key turned in ignition switch



7-57

B+





8



No connection













9

GN

A/C pressure sensor in

In

Ignition ON

9-54

0.4-4.6V

(2-30 bar)



Heating and ventilation, A/C



10

GN/GY

Evaporator temperature, sensor.

Power supply



In

Ignition ON

10-30

6°C = 2.8-3.7V

Heating and ventilation, A/C



11

GY

Main beam relay

Out

Main beam, light switch in pos. 2.

Ignition ON



11-26

B+

Lighting and signalling systems



12



No connection













13



No connection













14

GN

I-bus (+).



In/Out

Bus active

14-57

2-3V



15

GN/RD

Light switch, pos. 2

In

Light switch in pos. 2.

Ignition ON



15-57

B+

Lighting and signalling systems



16

GY/RD

Rear fog lights, switch

In

Light switch in pos. 2.

Ignition ON. Switch held depressed (closed).



16-57

B+

Lighting and signalling systems



17



No connection













18

GY/BK

Electrically heated rear window from MCC

In

Switch held depressed (closed).



18-57

B+

Glass, windows and mirrors



19

BK/RD

Intermittent wiper, rear window, switch.

In

Ignition ON. Switch in intermittent position.



19-57

B+

Wash/wipe systems



20

BN/OG

Direction indicators LH, switch

In

Switch to the left.



20-57

B+

Lighting and signalling systems



21

BU/WH

Intermittent wiper, windscreen, switch.

In

Ignition ON. Switch in intermittent position.



21-57

B+

Wash/wipe systems



22

RD/WH

Direction indicators, power supply +30

In

Always +30.

22-57

B+

Lighting and signalling systems



23

GY/GN

Interior Lighting

Out

Door open



23-57

B+

Lighting and signalling systems

FLASH

24

BU/RD

Comfort lighting in cabin, power supply +30.



In

Always +30.

24-57

B+

Lighting and signalling systems



25

BU/BN

Rear fog light bulb.

Out

Light switch in pos. 2.

Ignition ON. Hold switch depressed (closed).



25-57

B+

Lighting and signalling systems



26

RD

DICE, power supply +30



In

Always +30.

26-57

B+



27

BU

Intermittent wiper, rear window, relay.

Out

Activate function with diagnostics instrument.



27-B+

B+

Wash/wipe systems



28

YE/BU

Diagnostics KW 2000

In/Out

Communication with DICE or a bus system



28-57

11V





29

YE/RD

Front fog lights; relay.

Out

Market dependent or activate with diagnostics instrument.



26-29

B+

Lighting and signalling systems



30

BK

Evaporator temperature sensor, ground



In

Always

26-30

B+

Heating and ventilation, A/C



31

BN/GY

Ignition +54, logic.



In

Key in “ON” position

31-57

B+



32



No connection













33

RD/WH

Intermittent wiper potentiometer, ground.



In

Always

26-33

B+

Wash/wipe systems



34



No connection













35

BN/RD

Radiator fan low speed, relay

Out

Activate function with diagnostics instrument.



26-35

B+

Cooling system

36



No connection













37



No connection













38

GN/GY

A/C pressure sensor, power supply



Out

Ignition ON

38-57

5V

Heating and ventilation, A/C



39

YE/GY

Light switch in zero position

In

Light switch in zero position. Ignition ON

39-57

B+ (fuse 15 fitted)

0V (fuse 15 not fitted)



Lighting and signalling systems



40



Rear window wiper, parking position



In

Rear window wiper not in parked position.

Ignition ON



40-57

B+

Wash/wipe systems



41

BU/WH

Main/dipped beam

In

Move stalk switch to farthest position



41-57

B+

Lighting and signalling systems



42

BU/YE

Rear window washer, switch.



In

Ignition ON. Switch activated.

42-57

B+

Wash/wipe systems



43



No connection













44

GY/OG

Direction indicators RH, switch



In

Switch to the right

44-57

B+

Lighting and signalling systems



45

WH

Reversing-light switch

In

Reverse gear selected/engaged.



45-57

B+

Lighting and signalling systems



46

RD

Map/compartment lighting, power supply +30



In

Always +30.

46-57

B+

Lighting and signalling systems



47

BK/GN

Right direction indicator, bulb.

Out

Switch to the right

Ignition ON



47-57

B+

Lighting and signalling systems



48

RD

Rear fog lights, power supply +30.



In

Always +30.

48-57

B+

Lighting and signalling systems



49

GN/WH

Button illumination

Out

Light switch in pos. 2.

Ignition ON. Rheostat on max.



49-57

PWM 3.5V to B+

Lighting and signalling systems



50



No connection













51



No connection













52

GN/RD

Electrically heated rear window, relay

Out

Ignition ON

Hold switch depressed (closed).



26-52

B+

Glass, windows and mirrors



53

BN/GY

Radiator fan high speed, relay

Out

Activate function with diagnostics instrument.



26-53

B+

Cooling system

54

VT/WH

A/C pressure sensor, ground.



In

Always

26-54

B+

Heating and ventilation, A/C



55

WT/WH

Intermittent wiper, potentiometer.

In

Ignition ON

55-57

2 sec: 0V 15 sec: 6.3V



Wash/wipe systems



56



No connection













57

BK

Ground.



In

Always

57-B+

B+



58

GY/RD

Intermittent wiper, windscreen, relay.



Out

Activate function with diagnostics instrument.

58-B+

B+

Wash/wipe systems



59



No connection













60



No connection













61



No connection













62

BN/BK

Front fog lights, switch

In

Ignition ON

Hold switch depressed (closed).



62-57

B+

Lighting and signalling systems



63

BN

Windscreen wipers, parking position.

In

Windscreen wiper not in parked position.

Ignition ON



63-57

B+

Wash/wipe systems



64

YE/GY

Ignition +15, logic.



In

Ignition ON

64-57

B+



65

GY

A/C request MCC

In

Ignition ON

Hold A/C switch depressed (closed).



65-57

B+

Heating and ventilation, A/C



66



No connection













67



No connection













68

GN/WH

Windscreen washers, switch



In

Ignition ON. Switch activated.

68-57

B+

Lighting and signalling systems



69

GY/BK

Direction indicators LH, lamp

Out

Ignition ON. Switch to the left.



69-57

B+

Lighting and signalling systems



70

GN/BU

Reading lamp

Out

Ignition ON



70-57

B+

Lighting and signalling systems