Intermediate shaft (Diesel)
|
|
Intermediate shaft (Diesel)
|
|
2.
|
Remove the front right wheel.
|
|
3.
|
Remove the spoiler guard and belt circuit cover.
|
|
4.
|
Undo the nuts securing the anti-roll bar and the suspension arm's ball joint. Use
89 96 696 Puller
.
|
|
5.
|
Lower the suspension arm and fix it in position with a block of wood inserted between the suspension arm and the anti-roll bar.
|
|
6.
|
Remove the clamp from the gaiter.
|
|
7.
|
Swing the wheel to the left to facilitate removal of the drive shaft.
|
Important
|
|
Make sure that no dirt gets into the universal joint.
|
|
Cover the universal joint and driver with plastic bags or the like.
|
|
|
|
|
8.
|
Unscrew the support bearing bracket bolts.
|
Important
|
|
Place a receptacle under the gearbox to avoid spilling oil on floor.
|
|
|
|
|
9.
|
Pull the support bearing bracket away from the guide pins in the engine block and withdraw the intermediate shaft from the gearbox.
|
|
1.
|
Fit protective collar 83 95 162 in the sealing ring.
|
|
2.
|
Make sure that the intermediate shaft is clean and then fit the shaft in the tool.
|
Important
|
|
Insert the intermediate shaft in the gearbox until about 20 mm of it remains and withdraw the tool before the shaft's sealing surface reaches the shaft seal.
|
|
|
|
|
3.
|
Insert the remainder of the shaft.
|
|
4.
|
First guide the support bearing bracket to the upper guide pin and then tighten the bearing bracket.
|
|
5.
|
Fill grease, (16) 87 92 624, in the gaiter and driver and connect the universal joint to the driver. Fit a new clamp on the gaiter and wipe away excess grease.
|
|
6.
|
Remove the wooden block, swing the suspension arm back and connect it to the steering swivel member.
Fit and tighten the nut.
Tightening torque: 75 Nm (55 lbf ft)
|
|
7.
|
Secure the anti-roll bar.
|
|
8.
|
Lower the car to the floor.
|
|
9.
|
Fill the gearbox with oil to the correct level.
|
|
10.
|
Raise the car and fit the belt circuit cover and spoiler guard.
|
|
11.
|
Fit the wheel.
Tightening torque: 110 Nm (81 lbf ft)
|
Important
|
|
The wheel should hang free when wheel bolts are tightened.
|
|
|
|
|
12.
|
Lower the car to the floor.
|
