Charge air cooler (B204E)
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Charge air cooler (B204E)
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1.
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Open the bonnet and protect the wings with drapes. Remove the front grille and remove the horn.
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2.
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Detach the washer hoses from the retaining clips in the bumper and remove the wiper arms.
Remove the direction indicator lamps and headlamps and unplug the connectors.
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3.
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Raise the car and remove the air shields. Unplug the outside temperature sensor connector and detach the washer hose.
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4.
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Unplug the fog light connectors and detach the front edges of the wing liners from the bumper. Remove the bumper retaining bolts and pull the bumper forwards.
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5.
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Detach the hoses from the charge air cooler and remove the charge air cooler.
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1.
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Hang the charge air cooler in position, noting the position of the foam plastic seal and rubber bush on the left-hand side, and fit the hoses.
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2.
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Tighten the charge air cooler's retaining bolts.
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3.
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Position the bumper and tighten the bolts.
Secure the front edges of the wing liners to the bumper and plug in the fog light connectors.
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4.
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Refit the outside temperature sensor and washer hose. Fit the air shields. Lower the car to the floor.
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5.
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Plug in the connectors and fit the headlamps and direction indicator lamps.
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6.
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Fit the horn and bolt the front grille back in place.
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