Fuel rail with injectors (B235R, B205L/R)
Fuel rail with injectors (B235R, B205L/R) |
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Dismantling |
Important | ||
The utmost cleanliness must be observed when handling the fuel rails and injectors. Wash around the injectors, fuel rail and intake manifold and dry with compressed air. |
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1. |
Remove the upper engine cover.
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2. |
Remove fuse 32 for the fuel pump while the engine is running. Switch off the ignition once the engine has stopped. Refit fuse 32 for the fuel pump.
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3. |
Detach the crankcase ventilation hoses.
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4. |
Disconnect the fuel line connections from the fuel rail using special tool
83 95 261 Fuel line tool
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Use also a rag or other cloth to collect excess fuel. |
5. |
Remove the dipstick and filler pipe and plug the pipe.
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6. |
Remove the cover over the throttle valve. Detach the accelerator wire from the throttle spindle. Remove the accelerator wire with holder and bend it to one side.
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7. |
Detach the cable channel, 3 screws, and put it to one side.
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8. |
Cut the cable tie securing the check valve to the camshaft cover.
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9. |
Unplug the injector connectors.
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10. |
Blow clean around the injectors with compressed air.
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11. |
Undo the two rail retaining screws.
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12. |
Detach the pressure regulator vacuum hose.
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13. |
Carefully prise off the rail using 2 crowbars or similar tool.
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14. |
Carefully lift out the rail.
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15. |
Plug the nozzle holes.
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To fit |
1. |
Remove the plugs in the nozzle holes and lubricate the injector O-rings with acid-free vaseline, part no. 30 06 665.
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2. |
Carefully lift the rail.
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3. |
Fit the rail with fuel rail, 2 screws.
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4. |
Connect the pressure regulator vacuum hose.
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5. |
Remove the cable ties round the injectors.
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6. |
Spray the injector valve connectors with Kontakt 61, part no. 30 04 520, and plug them in.
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7. |
Replace the cable channel and fit the 3 screws.
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8. |
Secure the check valve to the camshaft cover with a cable tie.
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9. |
Fit the throttle cable and bracket. Adjust the throttle cable.
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10. |
Fit the cover over the throttle valve.
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11. |
Fit the dipstick and filler pipe.
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12. |
Connect the crankcase ventilation hoses.
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13. |
Attach the fuel connections to the fuel rail.
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14. |
Fit the upper engine cover.
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