Generator, diesel engine, LHD, VIN 12020001-
| Generator, diesel engine, LHD, VIN 12020001- |
| Note | ||
|
If the car is fitted with a radio other than Saab's original, check that the customer has the radio code before you begin work. |
| 1. |
Disconnect the battery's negative cable.
|
|
| 2. |
Raise the car.
|
|
| 3. |
Remove the cover under the car.
|
|
| 4. |
Remove the cover over the belt circuit.
|
|
| 5. |
Slacken the multigroove V-belt and disengage it from the generator.
|
|
| 6. |
Undo the generator's connecting cables.
|
|
| 7. |
Remove the bolt from the lower generator bracket.
|
|
| 8. |
Lower the car.
|
|
| 9. |
Drape protective covers over the front wings.
|
|
| 10. |
Remove the contact housing of the mass air flow sensor.
|
|
| 11. |
Remove the upper engine cover.
|
|
| 12. |
Remove the air hose including mass air flow sensor with crankcase ventilation hose between the air filter and the turbo.
|
|
| 13. |
Disengage the fuel hoses from their attachments.
|
|
| 14. |
Snip the belt tie holding the hoses to the supplementary heater.
|
|
| 15. |
Disconnect the hose leading to the control valve's wastegate under the turbocharger.
|
|||||||||
| 16. |
Remove the upper bolt for the wastegate attachment and undo the lower one.
|
|
| 17. |
Lower the wastegate attachment.
|
|
| 18. |
Remove the wastegate.
|
|
| 19. |
Remove the upper retaining bolt of the generator.
|
|
| 20. |
Raise the generator.
|
|
| To fit |
| 1. |
Clean the attachment points of the generator and coat them with Vaseline so as to prevent oxidation.
|
|
| 2. |
Put the generator into position.
|
|
| 3. |
Secure it with the upper bolt, without making it really tight.
|
|
| 4. |
Raise the car.
|
|
| 5. |
Fit the bolt of the lower bracket.
Tightening torque 35 Nm (26 lbf ft) |
|
| 6. |
Mount the belt, check its position on all pulleys and remove the tension reliever so that the belt is tensioned.
|
|
| 7. |
Refit the generator's connecting cables.
|
|
| 8. |
Fit the cover over the belt circuit.
|
|
| 9. |
Put the lower cover back into place.
|
|
| 10. |
Lower the car.
|
|
| 11. |
Make the upper bolt tight.
Tightening torque 35 Nm (26 lbf ft) |
|
| 12. |
Fit the attachment for the control valve wastegate. Fit the wastegate.
|
|
| 13. |
Connect the hose to the wastegate.
|
|
| 14. |
Apply a new strap tie to hold the hoses of the supplementary heater.
|
|
| 15. |
Refit the air hose with mass air flow sensor between the air filter and the turbo.
|
|
| 16. |
Refit the fuel hoses.
|
|
| 17. |
Connect the contact housing to the mass air flow sensor.
|
|
| 18. |
Fit the upper engine cover.
|
|
| 19. |
Connect the battery's negative cable.
|
|
| 20. |
Set the clock and program in the radio code if any.
|
|

Warning