Roof
Roof |
1. |
Drill out the spot-welds.
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2. |
Grind down the welds securing the roof to the A-pillar and C-pillar.
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3. |
Tap loose the roof and align any damaged sheet metal and panels.
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4. |
Grind clean the surfaces to be welded on the body and on the new roof.
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5. |
Apply welding primer on the surfaces to be spot-welded. Use Teroson Zinkspray.
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6. |
Apply sealant to the roof frame as shown. Use Terostat 1K-PUR.
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7. |
Fit the new roof and fixate with a few welding clamps.
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8. |
Fit the windscreen and tailgate, check the fit of the roof.
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9. |
Spot-weld the roof.
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10. |
Seam weld the roof to the A-pillar and C-pillar.
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11. |
Grind the welds.
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12. |
Remove any remaining welding primer. Welding primer reduces adhesion of paint, filler and sealant.
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13. |
Apply primer to all ground surfaces. Use Standox 1K Primer.
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14. |
Seal joints and sheet metal flanges with sealant. Use Terostat 1K-PUR.
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16. |
Apply anti-corrosion agent to the interior after painting. Use Terotex HV 400 or Mercasol 1.
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