Radiator fan
| Radiator fan |
| To remove |
| 1. |
Cover the wings and check any radio codes.
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| 2. |
Remove the engine cover.
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| 3. |
Make a note of the radio code, if applicable, and remove the battery.
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| 4. |
Loosen the battery tray and move it aside.
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| 5. |
Disconnect the hoses to the throttle body and charge air pipe.
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| 6. |
Open then close the coolant expansion tank cap to release any pressure in the cooling system.
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| 7. |
Clamp
30 07 739 Pinch-off pliers
on the EGR valve coolant hoses.
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| 8. |
Unplug the EGR valve and remove the valve.
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| 9. |
Remove the power steering fluid pipe from the brackets on the radiator crossmember and below the battery tray. Release the clips and remove the bracket from the radiator crossmember.
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| 10. |
Detach the vent hose from the radiator crossmember and move it to one side.
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| 11. |
Unplug the radiator fan connector and release the connector from the fan cowling.
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| 12. |
Loosen the power steering fluid reservoir from the bracket and move aside the reservoir and pipe.
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| 13. |
Cut the cable tie and remove the fan cowling.
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| 14. |
Remove the nuts that secure the radiator fan to the fan cowling, release the resistor, remove the connectors from the fan cowling and remove the fan.
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| To fit |
| 1. |
Fit the radiator fan into position in the fan cowling and tighten down with the nuts.
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| 2. |
Press the connectors on to the fan cowling and fit the resistor.
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| 3. |
Fit the fan cowling to the radiator and tighten the bolts.
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| 4. |
Fixate the lower coolant hose to the fan cowling.
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| 5. |
Fit the power steering fluid pipe bracket to the radiator crossmember and fixate the pipe. Secure the upper coolant hose to the steering fluid pipe.
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| 6. |
Refit the power steering fluid reservoir.
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| 7. |
Plug in the radiator fan connector.
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| 8. |
Reconnect the vent hose and fixate it to the radiator crossmember.
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| 9. |
Fit the EGR valve with a new O-ring. Connect in the hoses and remove the pinch-off pliers.
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| 10. |
Plug in the EGR valve.
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| 11. |
Connect the hoses to the charge air pipe and throttle body.
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| 12. |
Refit the battery tray.
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| 13. |
Fit and connect the battery.
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| 14. |
Adjust the clock in the car and press 5 times on the remote control lock/unlock button. Enter the radio code, if applicable.
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| 15. |
Fit the engine cover.
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