Fluid-cooled oil cooler
Fluid-cooled oil cooler |
To remove |
1. |
Remove the
Battery
and the lower section of the battery cover, see
Battery cover, lower section
.
|
2. |
Remove the upper engine cover.
|
3. |
Remove the lower spoiler shield. Detach the hose to the headlamp washers, unplug the connector and remove it.
|
4. |
Place a receptacle under the car, connect a hose to the radiator and drain the coolant
|
5. |
Remove the cable guide bolt and nuts (1 bolt and 2 nuts). Lift off the guide from the studs.
|
6. |
Remove the oil pressure sensor connector.
|
7. |
Remove the level sensor connector.
|
8. |
Detach the coolant container from the bracket and move it aside.
|
9. |
Detach the coolant hose to the thermostat housing and move it aside.
|
10. |
Detach the coolant hoses on the oil cooler and move them aside.
|
11. |
Cars with secondary air injection pump
: Detach the pump pipe from the check valve.
|
12. |
Place a receptacle under the engine to collect the oil and coolant.
|
13. |
Remove the oil cooler's attaching bolts to the engine block.
|
14. |
Lift out the radiator and remove the oil pressure sensor.
|
To fit |
1. |
Fit the oil pressure sensor.
|
2. |
Fit new O-rings onto the oil cooler.
|
3. |
Position the oil cooler. Fit the oil cooler bolts.
Tightening torque 22 Nm (16 lbf ft) |
4. |
Fit the hoses and clamps for the oil cooler (if secondary air injection pump) fit the pipe to the check valve
|
5. |
Cars with secondary air injection pump
: Fit the pump pipe to the check valve.
|
6. |
Fit the lower coolant hose to the thermostat housing. Check that the oil cooler hose clamps do not touch the lower coolant hose. Adjust as necessary.
|
7. |
Fit the coolant container in the bracket. Fit the level sensor connector.
|
8. |
Pressure test the cooling system, see
Cooling system, pressure testing
.
|
9. |
Fit the cable guide and the oil pressure sensor connector.
|
10. |
Replace the upper engine cover.
|
11. |
Fit the
Battery cover, lower section
and
Battery
.
|
12. |
Check the engine oil level and top up as necessary.
|
13. |
Fill coolant fluid and carry out
Bleeding the cooling system when working with the oil cooler
.
|
14. |
Connect the hose to the headlamp washers. Fit and plug in the connector. Fit the lower spoiler shield.
|
15. |
Carry out
Procedures after reconnecting the battery
.
|