Headlight frame
| Headlight frame |
| To remove |
To remove the headlight frame, it is not necessary to remove the bumper member with integrated collision box.
| 1. |
Drill out the two upper spot welds.
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| 2. |
Remove the 2 upper bolts.
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| 3. |
Drill out the spot welds on the wheel housing and side member.
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| 4. |
Tap out the headlight frame and pull it up from the collision box.
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| To fit |
Straighten the surfaces against which the replacement panel is to be fitted. Apply welding primer to the areas to be welded and anti-corrosion agent to the drilled holes.
| 1. |
Fit the headlight frame between the collision box and member. Position the frame against the wheel housing and collision box.
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| 2. |
Plug weld or spot weld the frame as illustrated. It is not necessary to re-weld the frame to the collision box (for production only).
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| 3. |
Grind the welds.
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| 4. |
Fit the bolts.
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| 5. |
Wash away surplus welding primer. Welding primer reduces the adhesion of paint, filler and sealant.
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| 6. |
Apply primer to all bare metal surfaces.
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| 7. |
Apply rust protector after painting. Use Terotex HV 400.
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