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Oil sump

Oil sump

To remove


1. Raise the car.

2. Remove the right front wheel.

3. Remove the right wing liner and raise the car further. CV: Remove Chassis reinforcement, front supporting frame, CV


4. Place a receptacle under the car and drain the engine oil.


5. Fit the sump plug with a new gasket and lower the car.

6. Remove the upper engine cover.


7. Remove the dipstick.

8. Remove the dipstick tube fixing bolt.


9. Separate and detach the connector from the fixing on the dipstick.

10. Release the clip and unscrew the dipstick tube from the oil sump.

11. Raise the car and separate the connector for the oil level sensor.

12. Remove the lower charge air pipe.


13. Remove the lower fixing bolt for the A/C compressor.


14. Up to M04 inclusive: Undo the rear torque arm bolt and remove the front bolts.

15. Remove the oil pan fixing bolts.


16. Place a screwdriver between the pan and the timing cover at the AC compressor, and carefully prise the oil sump loose.


To fit


1. Clean the engine block and sump sealing surfaces. Remove any contaminants in the oil sump.

2. Place a 2 mm thick bead 83 95 691 Flange sealant on the oil sump sealing surface and on the connection to the oil sieve suction pipe.

3. Carefully fit the oil sump so that the sealant is not scraped off.

Tightening torque, oil sump 22 Nm (16 lbf ft).

Tightening torque, screw to gearbox 70 Nm (52 lbf ft)


4. Up to M04 inclusive: Fit the front torque arm bolts to the oil sump and tighten the rear bolt.

Tightening torque, front bolts 37 Nm (27 lbf ft)

Tightening torque, front bolts 70 Nm +90° (52 lbf ft +90°)


5. Fit the AC compressor lower fixing bolt.

Tightening torque 24 Nm (18 lbf ft)

6. Replace the charge air pipe.


7. Plug in the oil pressure switch connector.

8. Fit the oil plug with a new O-ring. CV: Fit Chassis reinforcement, front supporting frame, CV

Tightening torque 25 Nm (18 lbf ft).

9. Fit a new fixing clip to the connector.


10. Lower the car slightly and fit the right wing liner.


11. Refit the right front wheel and lower the car fully. See Wheels .

Tightening torque 110 Nm (81 lbf ft)

12. Remove the connector's fastening clip and fit the dipstick tube with new O-rings lubricated with Vaseline, Klüber Syntheso Pro AA2 .


13. Attach the connector clips to the oil dipstick tube. Plug in the connector.

14. Fit the vent line clips to the oil dipstick tube.

15. Fit the dipstick.

16.

17. Fill with engine oil as specified, see Recommended oil quality .

18. Connect an exhaust extractor and start the engine. Switch off the engine and wait 2-5 minutes. Check the oil level and adjust if necessary.

19. Fit the upper engine cover.