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Intake manifold, B207

Intake manifold, B207

To remove


1. Remove Throttle body actuator unit (604)

2. Remove Control module, Trionic T8 (589)

3. Remove the solenoid valve's hose (A) from the intake manifold.


4. Remove the atmospheric pressure sensor (539) (B) from the intake manifold. Allow the sensor to hang in the connector.

5. Undo the nut for the cable duct (C).

6. Undo the fuel pressure regulator's hose (D) from the intake manifold.

7. Undo the EVAP canister purge valve's hose (A) from the intake manifold and fold aside.


8. Undo the brake servo's plastic hose (B) from the intake manifold.

9. Unplug the wiring harness' connector (A) for the injectors.


10. Undo the wiring harness' connector from the clip (A) under the intake manifold.


11. Unplug the injector connectors (B).

12. Lift up the wiring harness to the injectors.

13. Remove the upper bracket to the dipstick (A) and undo it from the sump and fold aside.


14. Remove the intake manifold's stay (B)

15. Remove the intake manifold (A).



To fit


1. Fit a new gasket.

2. Fit the intake manifold and position the cable duct without fitting the nuts and screws.

3. Fit the intake manifold's stay (B).


4. Tighten the screws and nuts for the intake manifold (A)

Tightening torque, intake manifold, stay 22 Nm (16 lbf ft)

Tightening torque, intake manifold to cylinder head 10 Nm (7 lbf ft)


5. Fit the dipstick (A).


6. Guide down the wiring harness' connector under the intake manifold.

7. Fit the connector (B) to the clip.


8. Plug in the injectors' connector (A) for the engine's wiring harness.

9. Attach the wiring harness (A) to the injectors.


10. Fit the brake servo's plastic hose (B) to the intake manifold.


11. Fit the EVAP canister purge valve's hose (A) to the intake manifold.

12. Fit the fuel pressure regulator's hose (D) to the intake manifold.


13. Fit the cable duct's nut (C).

14. Fit the atmospheric pressure sensor (B)(539) to the intake manifold.

15. Fit the solenoid valve's hose (A) to the intake manifold.

16. Fit Control module, Trionic T8 (589) .

17. Fit Throttle body actuator unit (604).