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Tightening torque - standard values

Tightening torque - standard values

Component Nm
Starter motor on gearbox 40
Starter motor on cylinder block 25
Belt pulley on crankshaft 60 Use new retaining bolts.
Exhaust manifold on cylinder head 13
Battery holder on body 15
Cover on oil filter housing 15
Throttle valve connection on intake manifold 8
Intake pipe pressure sensor in intake manifold 8
Dynamic oil level control on oil sump 8 Recut the threads before reuse and apply locking compound (red) when fitting the bolts. Mounting time including checking torque must not exceed 10 min.
Intake manifold on cylinder head 20
Accelerator pedal on bulkhead 12
Generator on generator stay 20
Gearbox on engine block 60
Generator attaching plate on engine block 35
Engine pad attachment (left) on gearbox 35
Engine pad attachment (right) on engine block 65 + 45° + 15°
Crankshaft impulse sensor holder on oil pump/engine block 10
Rear engine pad holder on gearbox 80
Engine pad holder on engine pad attachment (left) 55
Engine pad holder on engine pad attachment (right) 55
Dipstick guide tube holder on exhaust return adapter 8
Rear tooth belt cover on cylinder head and oil pump 6
Heat shield on exhaust manifold 8
Crankshaft impulse sensor on holder/oil pump 8
Increment disc (vibration damper) on crankshaft 95 + 30° + 15°
Bulkhead finishing plate insulation on body 9
Cable duct on engine block 35
Refrigerant pipe on accumulator 20
Refrigerant pipe on refrigerant pipe 20
Multi-belt tensioner on generator attachment 35
Knock sensor on cylinder head 20
Fuel pipe(s) on fuel rail 30
Fuel rail on intake manifold 8
Coolant pipe on intake manifold and camshaft cover 8
Coolant pump on engine block 8
Coolant pipe on engine block/gearbox 60
Crankshaft bearing cap on engine block 50 + 45° + 15°
Lambda sensor fuel regulator on exhaust manifold 40
Lambda sensor catalytic converter control on front exhaust pipe 40
Generator bracket on intake manifold, coolant flange and generator 20
Air filter housing on body 2,5
Fan cowl on radiator 5
Rear engine pad on holder 55
Rear engine pad on front axle member 55
Engine pad (left) on body (longitudinal member) 20
Engine pad (right) on body (longitudinal member) 35
Engine pad (front) on gearbox 60
Engine pad (front) on front axle member 55
Engine control module on intake manifold 8
Engine transport lug on cylinder head 25
Camshaft bearing cap on cylinder head 8
Camshaft sprocket on camshaft 50 + 60° + 15°
Camshaft sensor on cylinder head 8
Upper generator retaining bolt on generator bracket 20
Oil drain screw on oil pan (inner torx screw) 14
Oil drain screw on oil pan (hex screw) 45
Oil pressure switch on oil pump 30
Oil filter housing on engine block 45
Oil pipes (automatic transmission) on radiator 25
Oil pump on engine block 10
Oil pump cover on oil pump 6
Oil intake pipe on oil pump 8
Oil intake pipe on engine block 8
Oil pan on gearcase 40
Oil pan on engine block and oil pump 10
Big-end bearing cap on connecting rod 25 + 30°
Wheel on wheel hub 110
Pitman arm on suspension strut 65
Air intake hose clamps 3,5
Flywheel on crankshaft 35 + 30° + 15°
Coolant temperature sensor on thermostat housing 20
Intake manifold support on intake manifold 20
Intake manifold support on engine block 35
Thermostat housing on cylinder head 20
Lower generator retaining bolt on generator bracket. 35
Lower radiator bracket on front axle member 15
Condenser on radiator 5
Relief valve seal screw on oil pump 50
Front axle member on body (all bolts) 90 + 45° + 15°
Front exhaust pipe on exhaust manifold 20
Upper part of tooth belt cover on rear tooth belt cover 4
Lower part of tooth belt cover on rear tooth belt cover 4
Tooth belt tensioning pulley on oil pump 20
Tooth belt idler pulley (exhaust side) on engine pad bracket 25
Tooth belt idler pulley (inlet side) on cylinder head 25
Spark plug on cylinder head 25
Ignition discharge module on camshaft cover 8
Extra fan cowl on radiator/condenser 5
Intermediate spindle on steering intermediate spindle 22 Fit the new retaining bolts with locking compound (red).
Cylinder head on cylinder block 25 + 90° + 90° + 90° + 45°
Camshaft cover on cylinder head 8