Radiator
Radiator |
To remove |
|
1. |
Undo the expansion tank cap to release pressure and then retighten the cap.
|
2. |
Remove the upper engine cover, insulation and battery cover.
|
3. |
Raise the car.
|
4. |
Remove the spoiler shield.
|
5. |
Place a suitable receptacle under the radiator. Connect a hose to the radiator and drain the coolant.
|
6. |
Remove the turbocharger delivery pipe hose and the pipe screw from the radiator.
|
7. |
Lower the car.
|
8. |
Remove the
Front bumper shell
.
|
9. |
Remove the right-hand headlight.
|
10. |
Disconnect the A/C pipe mounting and boost pressure valve from the radiator member.
|
11. |
Remove the upper radiator member.
|
12. |
Remove the turbocharger delivery hose from the throttle body, the clip from the coolant hose and the turbocharger delivery pipe from the fan cowling. Remove the pipe and hose complete.
|
13. |
Remove the turbo delivery pipe and hose from the turbocharger outlet.
|
14. |
Remove the upper radiator hose.
|
15. |
Remove the air exhaust hose from the radiator.
|
16. |
Remove the radiator pipe to the reservoir from the engine, two mountings, and the hose from the manifold.
|
17. |
Remove the upper radiator mounting and rubber bushings.
|
18. |
Hold away the A/C hose using
83 95 212 Strap
.
|
19. |
Remove the electrical connection from the fan cowling.
|
20. |
Remove the bolts and lift up the fan cowling.
|
21. |
Remove the cover.
|
22. |
Remove the intake manifold from the air cleaner can (air intake in front of radiator).
|
23. |
Remove the turbocharger delivery pipe with hose.
|
24. |
Undo the desiccant container from the radiator.
|
25. |
Remove the lower coolant hose from the radiator.
|
26. |
Hang up the charge air cooler and condenser using
83 95 212 Strap
to the radiator member stay.
|
27. |
Remove the radiator mountings from the subframe.
|
28. |
Remove the radiator from the charge air cooler and extract the radiator downwards under the car.
|
To fit |
1. |
Fit the radiator from below.
|
2. |
Hook the radiator to the charge air cooler and fasten it.
|
3. |
Fit the mountings to the subframe, torque, and the radiator pins.
|
4. |
Remove the strap.
|
5. |
Fit the lower coolant hose.
|
6. |
Fit the desiccant container to the radiator.
|
7. |
Fit the charge air pipe with hose to the radiator.
|
8. |
Fit the intake manifold to the air can. The fastening lug must be behind the wiring harness.
|
9. |
Fit the cover.
|
10. |
Fit the fan cowling.
|
11. |
Remove the strap.
|
12. |
Fit the turbocharger delivery pipe and hose to the turbocharger outlet.
|
13. |
Fit the radiator pipe to the reservoir from the engine, two mountings, and the hose from the manifold.
|
14. |
Fit the electrical connections to the fan.
|
15. |
Fit the upper radiator hose.
|
16. |
Fit the air exhaust hose to the radiator.
|
17. |
Fit the turbocharger delivery pipe to the throttle body and the clip to the coolant hose. Fit the upper bolt.
|
18. |
Fit the upper radiator mountings and rubber bushings.
|
19. |
Fit the radiator member.
|
20. |
Fit the A/C pipe and boost pressure valve.
|
21. |
Fit the right-hand headlight.
|
22. |
Fit the
Front bumper shell
.
|
23. |
Raise the car.
|
24. |
Fit the turbocharger delivery pipe hose and pipe to the radiator.
|
25. |
Fit the front spoiler shield.
|
26. |
Lower the car.
|
27. |
Pressure test the cooling system, see
Cooling system, pressure testing
.
|
28. |
Fill with coolant, see
Filling and bleeding the cooling system, Z19
.
|
29. |
Fit the insulation, upper engine cover and battery cover.
|