Power steering unit, Z18XE
| Power steering unit, Z18XE |
| Important | ||
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Scrupulous cleanliness must always be observed during all work with hydraulic components. |
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| Important | ||
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Always use wing covers when working in the engine bay. |
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| To remove |
| 1. |
Carry out
Before removing a control module
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| 2. |
Lift off the battery cover and disconnect the negative cable from the battery.
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| 3. |
Remove the hose and the mass air flow sensor.
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| 4. |
Remove the connector for the power steering unit.
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| 5. |
Remove the nuts from the rubber pads.
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| 6. |
Place a receptacle under the car.
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| 7. |
Unhook the coolant reservoir and move it to one side. Remove the brake fluid sensor connector.
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| 8. |
Empty the power steering fluid reservoir using suitable oil draining equipment.
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| 9. |
Fold forward the power steering unit and remove the delivery pipe using
89 96 803 Power steering pump hydraulic pipe spanner, 18 mm
fitted to a 1/2" ratchet handle with reducer socket.
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| 10. |
Remove the return hose from the power steering fluid reservoir.
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| 11. |
Lift up the power steering unit.
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| 12. |
Wipe away any spilled power steering fluid.
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| To fit |
| 1. |
Lower the power steering unit onto the steering gear bracket.
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| 2. |
Fit the return hose to the power steering fluid reservoir with a new hose clip.
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| 3. |
Fit a new sealing ring and connect and tighten the delivery pipe to the hydraulic unit.
Tightening torque 27 Nm (20 lbf ft) |
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| 4. |
Fit the nuts to the rubber pads.
Tightening torque 7 Nm (5 lbf ft)
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| 5. |
Plug in the connector to the power steering unit.
RHD: The wiring harness should lie between the bracket and the delivery pipe. Check that the wiring harness does not touch the steering shaft joint. |
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| 6. |
Fit the hose and the mass air flow sensor.
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| 7. |
Fit the coolant reservoir and attach the brake fluid sensor connector.
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| 8. |
Connect the battery and fit the battery cover.
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| 9. |
Fill with power steering fluid and bleed the system.
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| 10. |
Carry out
After changing a control module.
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| 11. |
Check for leaks in the delivery and return lines.
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| 12. |
Carry out
Procedures after disconnecting the battery
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