Valve mechanism, front cylinder head, B284 (new version)
Valve mechanism, front cylinder head, B284 (new version) |
To remove |
Important | ||
Store all removed valve parts in the valve stand 83 93 787. |
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1. |
Remove the
Camshaft cover, front
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2. |
Open the expansion tank cap and relieve any excess pressure.
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3. |
Raise the car.
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4. |
Undo the right-hand side of the spoiler shield.
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5. |
Place a suitable receptacle under the radiator. Connect a hose (A) to the radiator and drain the coolant. Close the cock and refit the spoiler shield.
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6. |
Remove the
Starter motor, B284.
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7. |
Remove
Engine mounting, right
|
8. |
Lower the car.
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9. |
Remove the spark plugs.
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10. |
Remove the coolant port (A).
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11. |
Remove the camshaft solenoid valve (695F) (B).
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12. |
Remove the camshaft position sensor (555F) (C).
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13. |
Rotate the crankshaft so that the markings on the camshaft sprockets are visible and the indentations align with the cylinder head. Use
EN-48383-3 Adjustment tool
(A) as a gauge (the camshafts are now in their neutral position).
|
14. |
Raise the car.
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15. |
Fit
EN-46106 Flywheel locking attachment
(A).
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16. |
Lower the car.
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17. |
Mark the chain and camshaft sprockets so they can be refitted in the same position (A).
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18. |
Loosen the torque on the bolts (B) holding the camshaft sprockets. Counterhold using an open spanner on the camshaft flats (do not remove the bolts).
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19. |
Fit
EN-48313 Timing chain holding tool
to the timing chain. Check that the tool grips the chain securely and that the lower groove (A) of the tool aligns with the top of the cylinder head (the timing cover is removed in the illustration to better depict tool fitting).
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20. |
Tighten EN-48313 Fixing tool manually so that the chain is unloaded. Counterhold using an open spanner so that the tool does not turn.
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21. |
Remove the camshaft sprocket bolts.
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22. |
Remove the sprockets from the camshafts.
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24. |
Lift out the camshafts and note the rear marking on the camshafts. (B) The last letters in the marking: LI = intake camshaft, front cylinder bank. LE = exhaust camshaft, front cylinder bank.
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25. |
Remove the roller rockers and the hydraulic adjuster elements (A). Store them in
83 93 787 Valve stand
so they do not get mixed up.
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26. |
Fit
EN-46110 Valve spring depressor
(A).
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27. |
Fit
83 94 173 Air nipple for spark plug hole
. Connect compressed air and put the piston and valves under pressure (A).
|
28. |
Press down the valve plate with
EN-46110 Valve spring depressor
(B).
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29. |
Remove the valve cone with a magnet (A).
|
30. |
Lift out the spring plate and valve spring (A).
|
31. |
Lift out the valve guide seal using
83 94 157 Pliers, valve guide seal
(A).
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To fit |
1. |
Clean all parts and check contact surfaces and bearing surfaces for wear.
|
2. |
Fit the valve guide seal using
83 94 157 Pliers, valve guide seal
.
|
3. |
Fit the valve spring and spring plate.
|
4. |
Press down the valve plate with
EN-46110 Valve spring depressor
.
|
5. |
Fit the valve cone using
EN-46117 Fitting tool
.
|
6. |
Unload the valve and remove
EN-46110 Valve spring depressor
.
|
7. |
Disconnect the compressed air and remove the air nipple.
|
8. |
Position the camshafts and use
EN-48383-3 Adjustment tool
to check that the camshafts are mounted at the correct angle (B). The last letters in the marking: LI = intake camshaft, front cylinder bank. LE = exhaust camshaft, front cylinder bank.
|
9. |
Fit the bearing caps as illustrated (markings on caps). Start where the cams point down and load the tappets. Note: tighten the bolts in stages - 1/2 to 1 turn.
Tightening torque 10 Nm (7 lbf ft)
|
10. |
Fit the sprockets with chain on the camshafts. Tighten the bolts by hand.
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11. |
Check that the marks on the chain match the markings on the sprockets.
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12. |
Remove EN-48313 Fixing tool.
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13. |
Tighten the bolts of both camshaft sprockets (B), counterholding with an open spanner on the camshaft flats.
Tightening torque: 65 Nm (48 lbf ft) |
14. |
Fit the camshaft position sensor (555F) using a new gasket (C).
Tightening torque 10 Nm (7 lbf ft) |
15. |
Fit the camshaft solenoid valve (695F) using a new seal (B).
Tightening torque: 10 Nm (7 lbf ft) |
16. |
Fit the coolant port using a new seal and gasket (A).
Tightening torque: 10 Nm (7 lbf ft) |
17. |
Fit the spark plugs.
|
18. |
Fit
Engine mounting, right
.
|
19. |
Raise the car.
|
20. |
Remove
EN-46106 Flywheel locking attachment
(A).
|
21. |
Fit the
Starter motor, B284
.
|
22. |
Lower the car.
|
23. |
Fit the
Camshaft cover, front
.
|
24. |
Charge and bleed the cooling system. See
Bleeding and charging the cooling system
.
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