Generator, Z19
Generator, Z19 |
To remove |
1. |
Remove the battery cover and disconnect the negative battery cable.
|
2. |
DTH
Remove the upper engine cover and insulation.
|
3. |
DT:
Remove the generator's upper retaining bolt.
DTH Remove the generator's two upper retaining bolts. |
4. |
Raise the car.
|
5. |
Remove the lower engine cover.
|
6. |
Remove the front right wheel.
|
7. |
Remove the right-hand
Front wing liner
.
|
8. |
Release the load of the belt tensioner and lock it with
87 92 335 Lock pin
.
|
9. |
Lift the poly-v-belt off the generator.
|
10. |
Remove the bolt from the steering swivel member, lower the suspension arm and place a
83 95 238 Wedge
between the suspension arm and the anti-roll bar.
|
11. |
Tap the drive shaft out of the intermediate shaft with a brass drift and large hammer. Move aside the drive shaft.
|
12. |
Remove the generator's electrical connections (ring terminals).
|
13. |
DT:
Remove the lower bracket.
DTH: Remove the generator's lower retaining bolt. |
14. |
Lower the generator and lift it out.
|
To fit |
DT
1. |
Lift the alternator into place.
DT: Fasten the lower bracket. DT/DTH: Insert the lower bolt. |
2. |
Lower the car.
|
3. |
DT:
Fit the generator's upper bolt.
DTH: Fit the generator's upper bolts. Tightening torque 60 Nm (44.5 lbf ft) |
4. |
Raise the car.
|
5. |
DT:
Tighten the bolts for the lower bracket.
Tightening torque M8: 25 Nm (18.5 lbf ft) M10: 50 Nm (37 lbf ft) DT/DTH: Tighten the lower bolt. Tightening torque 60 Nm (44.5 lbf ft) |
6. |
Connect the ring terminals to the generator.
Tightening torque M5: 5 Nm (3.7 lbf ft) M8: 10 Nm (7.5 lbf ft) |
7. |
Grease the drive shaft splines with
90 513 210 Universal paste
and make sure the rubber seal is mounted on the shaft.
|
8. |
Fit the drive shaft to the intermediate shaft. Make sure the lock ring clicks into place.
|
9. |
Remove the wedge and connect the ball joint to the steering swivel member with a nut and bolt. The pin must be visible above the steering swivel member before the bolt is fitted. Tighten the nut.
Tightening torque 50 Nm (37 lbf ft) |
10. |
Refit the poly-V belt.
|
11. |
Release the tension of the belt tensioner and remove
87 92 335 Lock pin
.
|
12. |
Fit
Front wing liner
.
|
13. |
Fit the lower engine cover.
|
14. |
Fit the wheel.
|
15. |
Lower the car.
|
16. |
Connect the negative cable of the battery.
|
17. |
Fit the battery cover.
|
18. |
DTH
Fit the insulation and upper engine cover.
|
19. |
When changing: check battery, see
Battery check
and charge battery if necessary, see "Charging the battery".
|
20. |
Reset the car; see
Procedures after battery disconnection
.
|