Rear frame member
Rear frame member |
To remove |
1. |
If necessary, depending upon the damage, remove the rear bumper abutment and the rear floor.
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2. |
Cut the frame member as indicated by the marks. Do not cut further forwards than illustrated. The upper illustration refers to the right-hand side and the lower illustration to the left-hand side.
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3. |
Drill out the spot welds.
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4. |
Tap out and lift away the part. Straighten any deformed metal.
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To fit |
1. |
Cut the replacement panel so that it fits against the existing frame member of the body.
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2. |
Fit the replacement panel in place and secure with welding clamps.
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3. |
Use the alignment jig's measuring system to position the replacement panel exactly.
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4. |
Grind all surfaces that are to be welded.
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5. |
Apply welding primer to all surfaces that are to be plug or spot welded.
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6. |
Weld the part in place.
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7. |
Grind the welds.
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8. |
Where appropriate refit the rear floor and bumper abutment.
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9. |
Wash away surplus welding primer. Welding primer reduces the adhesion of paint, filler and sealant.
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10. |
Apply primer to all bare metal surfaces.
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11. |
Seal joints and seams with sealant.
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12. |
Apply PVC replacement to the underside of the floor.
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13. |
Apply a thin film of corrosion inhibitor inside frame members and cavities after painting.
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