Oil pan, removing and fitting
 
  
 
 
  
   
    
     |  | Oil pan, removing and fitting | 
   
  
  
   
   
    
    
    
    
    
   
   
    
   
   
   
    
   
   
    
     
      
       | 2. | Disconnect the battery. 
 
 
         Remove the ground cable.
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       | 4. | Drain the engine oil 
 
 
         Place a receptacle underneath
         
         Open the drain screw
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       | 5. | Screw in the drain screw 
 
 
         - Tightening torque 14 Nm
         
         Instruction: Use a new sealing ring.
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       | 6. | Detach the cable set connector for the catalytic converter control lambda sensor 
 
 
         Important: When removing the middle silencer, the catalytic converter, the exhaust manifold or the exhaust manifold with catalytic converter, the components of the exhaust system remaining on the car must be supported to stop them hanging. The exhaust system component with the flexible pipe can be fastened to the underbody using a suitable object, e.g. steel wire. If the flexible pipe bends 5 - 10 degrees from its intended mounting position there may be damage caused and complete failure of the flexible pipe.
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       | 7. | Remove the exhaust system 
 
 
         Remove the front exhaust pipe - 3x Unscrew nut.
           
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       | 8. | Remove the exhaust system 
 
 
         Instruction: 2 technicians needed
         
         Undo the exhaust system - 5x Thrust ring
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       | 9. | Remove the oil pan 
 
 
         Pull off the cable set connector for the dynamic oil level check
         
         2x Prise loose the screw plug (1)
         
         Gearbox - 3x Undo the bolt (2)
         
         Oil pump - 3x Undo the bolt (arrows)
         
         Engine block - 12x Unscrew the bolt
           
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       | 11. | Clean the sealing service 
 
 
         3x Clean the sealing surface - Oil pump, engine block, oil pan
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       | 12. | Clean the threads 
 
 
         Oil pump - 3x Clean threads
         
         Engine block - 12x Clean threads
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       | 13. | Fit the oil pan 
 
 
         Important: Complete the assembly work within 10 minutes
         
         Apply sealant
         
         12x Tighten bolt - on engine block - Tightening torque 10 Nm
         
         3x Tighten bolt - on oil pump - Tightening torque 10 Nm
         
         3x Tighten bolt - on gearbox - Tightening torque 40 Nm
         
         2x Put in screw plug
         
         Connect the cable set connector to the dynamic oil level check.
           
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       | 14. | Put in place the exhaust system 
 
 
         Instruction: 2 Technicians are needed
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       | 15. | Fit the exhaust system 
 
 
         Instruction: Change seal, change nuts
         
         3x Tighten nut - Tightening torque 25 Nm
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       | 16. | Fasten the cable set connector for the catalytic converter control lambda sensor 
 
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       | 19. | Fill with engine oil 
 
 
         Note the prescribed engine oil volume
         
         Start the engine and allow it to run until the oil pressure control display goes out.
         
         Check the engine oil level and top up as necessary.
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       | 20. | Program erased memories 
 
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