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Tightening torque, 4-cyl

Tightening torque, 4-cyl

Torque (Nm) Torque (lbf ft) Dimension
Main bearing caps Z19DTH/DTR 20 + 100° 15 + 100° M12 x 1.25 x 98
Main bearing, bearing cap Z19DT 25 + 100° 18 + 100° M12 x 1.25 x 98
Cylinder head Stage 1: 65 Stage 2: 90° Stage 3: 90° Stage 4: 90° Stage 1: 47 Stage 2: 90° Stage 3: 90° Stage 4: 90° M12 x 1.25 x 220
Connecting rod, bearing cap big-end 25 + 60° 18 + 60° M9 x 1 x 48.5
Flywheel Thread locking adhesive, Loctite 270 160 118 M12 x 1.25 x 24.35
Driver plate Thread locking adhesive, Loctite 270 160 118 M12 x 1.25 x 20
Crankshaft companion flange, centre 340 250 M16 x 1.5 x 70
Gear wheel on camshaft 30 + 40° 22 + 40° M12
Camshaft gear 120 89 M12 x 1.25 x 33
Camshaft cover Z19DTH 25 18 M8 x 1.25
Camshaft housing Z19DT 9 7 M6
Camshaft housing Z19DTR 25 18 M8 x 1.25
Engine mounting unit, aluminium fuel pump mounting 50 37 M10 x 1.25
Cover, drive belt circuit and bracket 50 37 M10 x 1.25
Intake manifold 25 18 M8
Exhaust manifold nut 20 15 M8 x 1.25
Water connection, bypass 9 7 M6 x 18
EGR cooler 25 18 M8 x 1.25 x 20
Crankshaft pulley - hub 25 18 M8 x 1.25 x 55
Tensioner, drive belt 25 18 M8 x 1.25 x 42
Camshaft, bearing cap 14 10 M7
Camshaft, bearing cap 9 7 M6
Fuel collector 25 18 M8
Drive belt cover (plastic) 9 6 M6 x 1 x 16
Oil trap Crankcase vent - block 9 6 M6 x 1 x 16
Pump impeller, fuel bridge. Nut 25 18 M8
Fuel pump bracket (AL) - block 25 18 M8 x 1.25 x 110 M8 x 35
End plate, flywheel 9 7 M6 x 1 x 16
Fuel pump bracket - oil sump 25 18 M10 x 1.25 x 40
Fuel pump nut, cylinder head 25 18 M8
Fuel pump impeller, centre 50 37 M14 x 1.5
Drive belt, wheel 36 27 M12
Drive belt, pinion 34 25 M16
Belt tensioner, support 50 37 M10
Belt tensioner, fixed 50 37 M10
Belt tensioner, timing belt Z19DT 29 + 40° 21 + 40° M12
Oil pump - block 9 7 M6 x 1
Crankshaft seal rear cover 9 7 M6 x 1 x 16
Crankshaft seal front cover 9 7 M6 x 1 x 16
Oil sump - block 9 25 7 18 M6 x 1 x 28 M8 x 1.25 x 28
Oil sump to gearbox 40 30 M10
Injectors, holder 25 18 M8
Oil plug in sump 20 15 M12 x 1.5
Throttle body 25 9 18 7 M10 M6 x 20
Catalytic converter mounting - block 25 18 M8 x 1.25 x 50
Exhaust manifold heat shield 9 7 M6 x 1 x 12
Upper engine cover 9 7 M6 x 1 x 114
Exhaust manifold to cylinder head 20 15 M8
Turbo Oil return pipe 9 7 M6 x 32
Turbo Oil return pipe nut 9 7 M6
Turbo Oil delivery pipe 18 15 13 15 M10 x 1 x 10 M12
Crankshaft speed sensor 9 7 M6 x 1 x 16
Oil filter adapter thermostat (Z19DT) 60 44 M20 x 1.5 x 76.5
Oil filter (Z19DT) 60 15 44 11 M20 x 1.5 x 76.5 M20 x 1.5
Pipe from high-pressure pump to fuel collector 25 18 M14
Pipe from high-pressure pump to fuel collector 23 17 M12
Pipe from fuel collector to injectors 23 17 M14
Pipe from fuel collector to injectors 25 18 M12
Fuel pump bracket 25 18 M8 x 1.25 x 110
Fuel pump bracket 50 37 M10 x 1.25 x 40
Injectors, bracket 30 22 M8
Fuel collector, single pipe Z19DT 25 18 M8
Turbocharger with exhaust manifold 20 15 M8
Intermediate exhaust pipe with flexible pipe 24 18 M8
Heat exchanger, EGR Z19DT 25 18 M8
Delivery pipe for particle filter 14 10
Catalytic converter 24 18 M10
EGR valve, Z19DT 25 25 18 18 M8 (nut) M8 x 85
Heat exchanger oil on engine 50 37 M10
Thermostat 25 18 M8
Belt tensioner fixed 50 37 M10
Belt tensioner fixed Z19 DT 25 18 M8