Generator, remove and install, Z18XE
Generator, remove and install, Z18XE |
To remove |
1. |
Open the bonnet.
|
2. |
Disconnect the battery
- Detach the ground cable |
3. |
Raise the car.
|
4. |
Remove the plastic nuts from the wheel arch liner and move it aside.
|
6. |
Remove the multi-groove belt tensioner:
- Tighten the multi-groove belt tensioner - Remove KM-6130 (2) - Release the multi-groove belt tensioner - Undo the bolt (1) |
7. |
Undo the alternator's bracket:
- Unplug the wiring harness from the oil pressure switch (3) - Undo the nut (2) - Undo the bolt (1) - Undo the lower bolt (4) |
8. |
Lower the car.
|
9. |
Remove the protective engine cover:
- Unscrew the oil filler port cap - Undo the bolt - Screw on the oil filler port cap |
11. |
Remove the tank purge valve:
- Unscrew the bolt (arrow) - Detach the line (2) - 83 95 261 Fuel line tool (1) - Unplug the wiring harness connector (3) |
13. |
Remove the alternator bracket:
- Undo the bolt |
To fit |
1. |
Fit the alternator bracket:
- Screw in the bolt Note: Do not tighten the bolt |
2. |
Fit the alternator:
Note: Position the generator from above with the generator's attaching plate - Fit the alternator's wiring harness - Tighten the nut - Screw in the upper bolt |
3. |
Raise the car.
|
4. |
Fasten the generator's attaching plate
- Tighten the bolt - Tightening torque 35 Nm - Tighten the nut - Tightening torque 35 Nm - Wiring harness connector to the oil pressure switch. |
5. |
Fit the multi-groove belt tensioner
- Tighten the bolt - Tightening torque 35 Nm |
6. |
Lower the car.
|
7. |
Fasten the generator
- Tighten the bolt - Tightening torque 20 Nm |
8. |
Fit the tank purge valve
- Tighten the bolt - Plug in the wiring - Plug in the wiring harness connector |
9. |
Fit the air filter housing
- Fit the intake hose - Fit the engine vent hose - Plug in the wiring harness connector - Fasten the wiring harness |
10. |
Raise the car.
|
11. |
Fit the multi-groove belt:
Note: Note the direction of rotation and installation position - Tension the multi-groove belt tensioner - Use KM-913-A or a 15 mm articulated wrench - Insert KM-6130 or a 4.5 mm drift - Slacken the multi-groove belt tensioner - Use KM-913-A or a 15 mm articulated wrench - Remove KM-6130 |
12. |
Fit the multi-groove belt's guard:
- Tighten the bolt |
13. |
Lower the car.
|
14. |
Fit the protective engine cover:
- Unscrew the oil filler port cap - Tighten the bolt - Tightening torque 8 Nm - Screw on the oil filler port cap |
15. |
Connect the battery.
|
16. |
When changing, check battery, see
Battery check
and charge battery if necessary, see "Charging the battery".
|
17. |
Carry out
Procedures after disconnecting the battery
.
|
18. |
Close the bonnet
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