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Alignment system Car-O-Liner

Alignment system Car-O-Liner


Car-O-Liner Mark 6 Ergo is a Swedish-manufactured alignment jig. It is a development of the previously recommended MK-5, which has proved itself within the Saab organisation. The manufacturer also has large alignment jigs with drive-up ramps and the like.

The jig is so flexible that it can be used to straighten all types of damage.

When straightening major damage, a counterhold is needed to keep the car in place and relieve the load on undamaged components. This is particularly important when chassis clamps with weak attachment points are mounted on cars.

The kit can be supplemented with an extra draw aligner to generate multi-directional pull.

The measurement system is mechanical and meets Saab's tolerance requirements. An electronic measurement system is available as an option. The measurement system can be in place during straightening.

The data documentation is well worked up and contains necessary measurements for alignment work.

There is a general clamping system for securing new parts during welding. This can also handle high-positioned parts, such as soft top mountings.

The short diagnosis time makes the equipment suitable for use in damage assessment and the like.

Set-up in the jig, calibration of the measurement system and measuring a car takes about one hour.

One day of training with continual follow-up is included, provided by the representative of each market.

The jig is delivered with lift and ramps for speedy set-up.

Car-O-Liner is represented in most of Saab's markets.

Dimensions

Length 4060 mm
Width 900 mm
Weight 740 kg


Car-O-Liner Mark 6 Ergo (1310000070)

The part numbers in the tables are Car-O-Liner's own part numbers.

1 Jig components for setting up the car on the jig B60 1310130350
1 Adapter kit MK6 for counterhold kit B78 1310121330
1 Counterhold kit B76 1310121310
2 Tool cart B90 1310840000
1 Drive-up ramps T55 1311500000
2 Draw aligner D16 1310385000
2 Nike pressure cylinder/pneum. hydraulic pump D35/D45 1310383000/1310383210
1 Universal pull clamp kit T10 1310108018
1 Accessory for universal pull clamp T11 1311008000
2 Pull chain with hooks - 2.4 m T33 1311007103
2 Chain shortener for T33 T12 1311007003
1 Pull clamps T72 1311130002
1 Pull clamps T73 1311130003
1 Wheel kit B550 1310105500


Extra accessory

1 Car-O-Flex clamping system for body parts F50 +F51 1310118002
1 Accessory for holding high body parts, e.g. convertible components F70M5 1310118350
1 Car-O-Tronic Classic, electronic measurement system 1410000013
1 Car-O-Tronic Vision, electronic measurement system 1410000015
1 Measuring device M217-120 1310208312
1 Measuring device M217-180 1310208311
1 Centre plate M257 1311213222
1 Pull clamp T47 1311131000
1 Downward pull D91 1310385230
1 Plate (Saab) B147 1311132000
1 Plate (Saab) B273 1310108276


Alignment system Car-O-Liner SPEED


SPEED is a system that is just as well suited for bodywork workshops that are already well equipped as for small repair and painting workshops.

SPEED is a supplement to workshops that already have one or more full-size alignment jigs. After diagnosis, cars with minor damage can be transferred to SPEED. This frees up the large alignment jigs for more advanced work, thereby increasing workshop capacity.

SPEED is also suitable at workshops and car paintshops that want to expand their business to include straightening and repair of minor bodywork damage.

Technical data

Lifting height 1600 mm
Lifting capacity 2500 kg
Length 2510 mm
Width 766 mm
Weight 550 kg












Speed, complete with pump BS10 (1380000012)

1 Speed platform with lift BS13 1380110500
1 Hydraulic unit 400V 3-phase 50Hz T601 1381402300
1 Hydraulic oil 1311301008
4 Jig mounting B30 1380115300
1 Draw aligner Speed D20 1380385300
1 Draw chain kit T32 1311007102
4 Height extender 60 B637 1380116110
1 Pump PP42466 with hose D45 1310383210
4 Chassis clamp Speed B639 1380108300
1 Speed check complete M947 1381223001


BenchRack BR5000


With several models to choose from, Car-O-Liner's BenchRack system can be customised to fit all the needs of a workshop. BenchRack is equipped with a tilt function that facilitates vehicle set-up. It also requires minimal space in the workshop. With BenchRack, the work goes quickly - everything from set-up and damage diagnosis to final inspection of the repair. The jig is suitable for aligning all types of damage. When straightening major damage, a counterhold is needed to keep the car in place and relieve the load on undamaged components. This is particularly important when chassis clamps with weak attachment points are mounted on cars. The kit can be supplemented with an extra draw aligner to generate multi-directional pull. The measurement system is mechanical and meets Saab's tolerance requirements. An electronic measurement system is available as an option. The measurement system can be in place during straightening. The data documentation is well worked up and contains necessary measurements for alignment work. There is a general clamping system for securing new parts during welding. This can also handle high-positioned parts, such as soft top mountings. The short diagnosis time makes the equipment suitable for use in damage assessment and the like. Set-up in the jig, calibration of the measurement system and measuring a car takes about one hour. One day of training with continual follow-up is included, provided by the representative of each market. The jig is delivered with lift and ramps for speedy set-up. Car-O-Liner is represented in most of Saab's markets.



1 Jig frame with lift B 16 1330500015
1 Loading ramps BR000 B320 1330500009
1 Draw aligner D16 1310385000
1 Covered cart B 90 1310840000
1 Jig components B61 1330500014
2 Hydraulic drive unit T601 1381402300
1 Adapter kit BR for counterhold kit B79 1310121340
1 Counterhold kit B76 1310121310
2 Nike pressure cylinder/pneum. hydraulic pump D35/D45 1310383000/1310383210
1 Universal pull clamp kit T10 1310108018
1 Accessory for universal pull clamp T11 1311008000
2 Pull chain with hooks - 2.4 m T33 1311007103
2 Chain shortener for T33 T12 1311007003
1 Pull clamps T71, T72 1311130001/1311130002
1 Pull clamps T73, T74 1311130003/1311130004
1 Pull clamp T47 1311131000
1 Downward pull D91 1310385230
1 Retaining plate B141 1311120000
1 Angle bracket B147 1311132000


Extra accessory

1 Car-O-Flex BR clamping system for body parts F50 1310118000
1 Car-O-Tronic Classic, electronic measurement system MC12 1410000014
1 Car-O-Tronic Vision, electronic measurement system MC50 1410000015
1 Measuring device M217-120 1310208312
1 Measuring device M217-180 1310208311
1 Centre plate M257 1311213222