Outer door panel, CV
Outer door panel, CV |
To remove |
1. |
Drill out the spot welds on the front side of the door.
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2. |
The rear and lower edges of the outer door panel are seamed. Grind the edge to loosen the outer door panel from the door frame.
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4. |
Grind away any metal strips remaining on the rear edge of the door.
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5. |
Align and grind the door frame edges.
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To fit |
1. |
Apply sealant to the impact member and the upper door edge. Use Terostat 1K-PUR.
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2. |
Apply adhesive to the rear and lower edge of the door frame. Use Teromix 6700.
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3. |
Apply welding primer to the front edge of the door frame. Use Teroson Zink spray
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4. |
Align the new outer door panel. Check that the metal flanges lie against the door frame. Secure with clamps.
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5. |
Spot weld the front edge of the outer door panel.
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6. |
Tap in the metal flange in the rear and lower edges of the door with a hammer and support. Do not use pliers as they may damage the outside of the door.
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7. |
Fit the door and check the alignment. Adjust if necessary. Lift off the door.
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8. |
Seam weld the inside of the metal flange along the rear and lower edges of the door.
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9. |
Wash off surplus welding primer. Welding primer makes for poorer adhesion of paint, filler and sealant.
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10. |
Apply primer on all ground surfaces. Use Standox 1K Primer Filler.
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11. |
Use Terostat 1K-PUR to seal joints and metal folds.
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12. |
Apply anti-corrosion treatment after painting.
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