Oil cooler, Z19DTR
Oil cooler, Z19DTR |
To remove |
|
1. |
Disconnect the negative cable from the battery.
|
2. |
Drain the coolant, see
Draining, cooling system
.
|
3. |
CV: Remove
Chassis reinforcement, front subframe, CV, diesel
|
4. |
Remove the lower engine cover.
|
5. |
Remove the front right wheel.
|
6. |
Remove the steering swivel member bolt (A), fold down the suspension arm and put a
83 95 238 Wedge
(B) between the suspension arm and the anti-roll bar.
|
7. |
Detach the brake hose from the clip and the ABS cable holder (C).
|
8. |
Tap out the drive shaft from the intermediate shaft using a brass drift and sledgehammer (A). Move the drive shaft away.
|
9. |
Place a receptacle under the engine to collect the oil and coolant.
|
10. |
Undo the cable clip (A) from the EHPS holder.
|
11. |
Undo the cable clip (A) from the oil cooler.
|
12. |
Unplug the connector of the oil pressure switch (B).
|
13. |
Detach the coolant hoses (C) from the oil cooler.
|
14. |
Remove the oil filter cover (D) using
32 025 051 Oil filter spanner
and remove the filter.
|
15. |
Remove the oil cooler bolts (E). Lift out the oil cooler through the wheel housing.
|
To fit |
1. |
Clean the oil cooler connections on the engine block.
|
2. |
Fit the oil cooler (E) using new seals greased with Vaseline.
Tightening torque 50 Nm (37 lbf ft) |
3. |
Attach the coolant hoses (C).
|
4. |
Plug in the oil pressure switch connector (B).
|
5. |
Fit the cable clip (A) to the oil cooler.
|
6. |
Fit the oil filter (D).
|
7. |
Fit the cable clip (A) to the EHPS holder.
|
8. |
Lubricate the drive shaft splines with
90 513 210 Universal paste
and make sure the rubber seal is in place on the shaft.
|
10. |
Remove the wedge (B) and connect the ball joint to the steering swivel member with nut and bolt (A). The pin must be visible above the steering swivel member before fitting the bolt. Tighten the nut.
Tightening torque 50 Nm (37 lbf ft) |
11. |
Fit the brake hose clip and the ABS cable holder (C).
|
12. |
Fit the
wheel
.
|
13. |
Fit the lower engine cover.
|
14. |
CV: Fit
Chassis reinforcement, front subframe, CV, diesel
.
|
15. |
Lower the car.
|
16. |
Connect the battery cable.
|
17. |
Carry out
Cooling system, pressure testing
.
|
18. |
Carry out
Filling and bleeding the cooling system.
|
19. |
Check the oil level and top up as necessary.
|
20. |
Start the engine and check that the oil cooler is not leaking.
|
21. |
Carry out
Procedures after reconnecting the battery
.
|