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Intermediate shaft, replacement

Intermediate shaft, replacement

To remove


1. Remove Transfer case, B207 .

2. Fit the transfer case in 78 74 878 Floor stand , use 32 025 053 Holder (EN-47642).


Important

Circlip opening towards "whole" surface.


3. Remove the outer circlip (A) from the housing.


4. Knock out the intermediate shaft (A), use a rubber mallet.


5. Remove the circlips (A) and (B).


6. Remove the bearing (C), use tool 87 90 982 Ring, pinion bearing (D) and press out the bearing.



To fit


1. Fit the circlip (B) on the new intermediate shaft, press on the bearing use tool: 87 90 982 Ring, pinion bearing and fit circlip (A).


2. Fit DT-49104 Protective collar , knock in the intermediate shaft (A), use tool: DT-49103 Fitting drift and a rubber mallet. Remove the protection and apply grease on the splines, use Molykote P4 or Mobil XHP 222.


Important

Circlip opening towards "whole" surface.


3. Fit the outer circlip (A) to the distribution housing.


4. Fit Transfer case, B207 .