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Upper radiator member, Z19DTR

Upper radiator member, Z19DTR

To remove


1. Remove the front bumper shell.

2. Remove the left-hand Headlight .

3. Remove the screw for the A/C pipe's holder.

4. Remove the screws for the boost pressure valves' mounting.

5. Remove the screws for the control module's holder, glow plug.

6. Remove the bolts (A) holding the radiator member.


7. Remove the left-hand bolt (B) on the right-hand headlight.

8. Remove the bolts (C) securing the centre stay.

9. Remove the radiator member. At the same time, unplug the horn connector (A).

Note

Make sure that the horn does not damage the condenser and the A/C pipe.


Warning

Ensure that you do not place the top radiator bracket on the battery positive terminal, otherwise there is a risk of short-circuit/fire.



10. Remove the bonnet catch cable.

• Detach the clips (A) for the body.


• Cut off the cable tie (B)

• Split the quick coupling (C). Use a screwdriver.


To fit


1. Fit the bonnet catch cable.

• Assemble the quick coupling (C)


• Fit the cable tie (B)

• Fit the cable to the clips (A)

2. Fit the radiator member in position and plug in the horn connector (A) at the same time.


3. Make sure the centre stay is positioned behind the member. Press in the stay into its correct position.

4. Thread the centre stay's bolts (C) and the radiator member's bolt's (A).


5. Tighten the centre stay's bolts (C) first to ensure a good fit.

6. Tighten the bolts (A) holding the radiator member to the body.

7. Fit the left-hand bolt (B) on the right-hand headlight.

8. Fit the left-hand headlight .

9. Fit the screws for the boost pressure valves' mounting to the radiator member.

10. Fit the screw for the A/C pipe's holder.

11. Fit the screws for the control module's holder, glow plug.

12. Fit the front bumper shell .

13. Check that the bonnet catch is functioning correctly.

14. Check headlight alignment.