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Vibration Analysis - Road Testing

Vibration Analysis - Road Testing



Special Tools

EL-38792-A Electronic Vibration Analyzer (EVA) 2

EL-38792-VS Vibrate Software


For equivalent regional tools, refer to Special Tools and Equipment .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

5

Obtaining rotational speed for the components rotating at tire/wheel speed is critical to systematically eliminating specific vehicle component groups. These component rotational speeds can be generated by using the EL-38792-A Vibrate Software, or through calculating them manually.

14

Note

Be certain to OBSERVE for disturbances that match the customer's description FIRST, then look at the GE-38792-A Electronic Vibration Analyzer (EVA) 2 frequency which corresponds with that disturbance.


Proper location of the EL-38792-A EVA 2 , sensor onto the component which is most excited by the vibration disturbance is critical to obtaining an accurate frequency reading.

This test will duplicate virtually any disturbance which occurs while the vehicle is in motion.

17

Accelerate to a speed high enough above the speed of the disturbance to allow for the time needed to shift into NEUTRAL and for the engine to decrease in RPM to idle speed, before coasting down through the disturbance range.

18

This test will either eliminate or confirm the engine as a contributing cause of the customer concern.

Step Action Yes No
Refer to Road Test Warning .
1
Did you review the Diagnostic Starting Point - Vibration Diagnosis? Go to Step 2 Go to Diagnostic Starting Point - Vehicle
2
Did the customer concern indicate that the vibration occurs ONLY while the vehicle is standing still? Go to Step 6 Go to Step 3
3
Visually inspect the tire and wheel assemblies, steering components and suspension components for any possible faults. Are the tire and wheel assemblies, steering components and suspension components in good working condition? Go to Step 5 Go to Step 4
4
Note

Do NOT operate the vehicle until the faults are corrected.


Correct the faults with the tire and wheel assemblies, steering components, and/or the suspension components before proceeding . Did you correct the faults with the tire and wheel assemblies, steering components, and/or the suspension components?
Go to Step 5 Go to Step 3
5

1. Obtain the drive axle final drive ratio.

2. If the GE-38792-VS software , IS available, obtain the transmission gear ratios.

3. If the GE-38792-VS software is NOT available, take note of the tire size on each axle, then calculate the tire rotational speed for each size tire used and calculate the propeller shaft rotational speed, if equipped. Refer to Component Rotational Speed Calculation .


Did you obtain the powertrain ratios for use with the GE-38792-VS software , or calculate the component rotational speeds, if GEJ-38792-VS software is NOT available?
Go to Step 6 -
6

1. Install a scan tool.

2. With the scan tool, bring up the Powertrain Control Module data list and select Engine Speed.


Is the scan tool operating properly?
Go to Step 7 Go to Diagnostic System Check - Vehicle
7
Using the GE-38792-A EVA 2 , is the preferred method for gathering necessary vibration frequency data. If the GE-38792-A EVA 2 is not available, the necessary vibration frequency data will have to be obtained based on symptoms observed during testing. Review Symptoms - Vibration Diagnosis and Correction to become familiar with the possible frequency ranges. Review Symptoms - Vibration Diagnosis and Correction, as necessary throughout the remainder of diagnostics. Is the GE-38792-A EVA 2 available for use? Go to Step 8 Go to Step 9
8
Install the GE-38792-A EVA 2 . Is the GE-38792-A EVA 2 operating properly? Go to Step 9 Go to Electronic Vibration Analyzer (EVA) Description and Operation
9
Did the customer concern indicate that the vibration occurs ONLY while the vehicle is standing still? Go to Vibration Analysis - Engine Go to Step 10
10
Did the customer concern indicate that the vibration occurs ONLY during heavy acceleration at launch? Go to Step 11 Go to Step 14
11

1. Install the GE-38792-A EVA 2 sensor, if available, to the pinion area of the drive axle. Route the sensor lead wire clear of rotating parts and loosely secure the wire clear of moving parts. If it is not possible to install the GE-38792-A EVA 2 sensor, if available, to the drive axle, install the sensor to an exposed portion of the floor panel or seat track in the area that the customer noted is most respondent to the vibration.

2. Select a smooth, level road.

3. With the vehicle at a stand-still, apply the regular brake and place the transmission in the lowest forward gear.

4.
Note

Do not accelerate to the point of causing the drive wheels to squeal, slip or hop. This would obscure the results of the test.


Release the regular brakes and accelerate aggressively to 32 km/h (20 mph).

5. Observe the vehicle for disturbances that match the customer's description and note the following conditions:

The vibration frequency reading, if detected by the GE-38792-A EVA

The feel and/or sound of the disturbance

6. If a reading could not be obtained by the GE-38792-A EVA 2 , move the GE-38792-A EVA 2 sensor, if available, to another part that is respondent to the vibration and repeat steps 3-5.


Were you able to duplicate the customer's concern?
Go to Step 12 Go to Step 14
12
Is the vehicle primary driveline configuration rear wheel drive? Go to Step 13 Go to Step 14
13
Is the vehicle equipped with a solid drive axle? Go to Vibration Analysis - Driveline Go to Vibration Analysis - Hub and/or Axle Input
14

1. Install the GE-38792-A EVA 2 sensor, if available, to the component identified by the customer as most respondent to the vibration. If no component was identified, install the GE-38792-A EVA 2 sensor, if available, to the steering column. You may have to move the sensor to other locations later.

2. Select a smooth, level road and slowly accelerate the vehicle up to highway speed.

3. Observe the vehicle for disturbances that match the customer's description and note the following conditions:

The vehicle speed

The engine RPM

The transmission gear range and the specific gear

The vibration frequency reading, if detected by the GE-38792-A EVA 2

The feel and/or sound of the disturbance

4. If the vibration seems to excite a particular component of the vehicle more than the steering column, then move the GE-38792-A EVA 2 sensor, if available, onto that component and repeat steps 2 and 3.


Were you able to duplicate the customer's concern?
Go to Step 17 Go to Step 15
15
Is the vehicle equipped with selectable four-wheel or all-wheel drive? Go to Step 16 Go to Step 17
16

1. With the GE-38792-A EVA 2 sensor still installed in the same position, activate/engage all-wheel drive.

2. Select a smooth, level road and slowly accelerate the vehicle up to highway speed.

3. Observe the vehicle for disturbances that match the customer's description and note the following conditions:

The vehicle speed

The engine RPM

The transmission gear range and the specific gear

The vibration frequency reading, if detected by the GE-38792-A EVA 2

The feel and/or sound of the disturbance

4. If the vibration seems to excite a particular component of the vehicle more than the steering column, then move the GE-38792-A EVA 2 sensor, if available, onto that component and repeat steps 2 and 3.


Were you able to duplicate the customer's concern?
Go to Step 17 Go to Vibration Diagnostic Aids
17

1. Accelerate the vehicle to a speed higher than the speed at which the disturbance occurs.

2.
Note

If the vehicle is equipped with a continuously variable type automatic transmission, let the vehicle coast to a stop before shifting back into gear.


Shift the vehicle into NEUTRAL and allow the vehicle to coast down through the disturbance range.


Does the disturbance still occur while coasting-down in NEUTRAL?
Go to Step 19 Go to Step 18
18

1. Select a smooth, level road and slowly accelerate the vehicle up to the speed at which the disturbance occurs.

2. Decelerate and safely downshift by one gear range.

3. Operate the vehicle at the same VEHICLE SPEED at which the disturbance occurs.


Does the same disturbance still occur while going the same vehicle speed in a lower gear range?
Go to Vibration Analysis - Hub and/or Axle Input Go to Vibration Analysis - Engine
19
If the GE-38792-A EVA 2 is not available, refer to Symptoms - Vibration Diagnosis and Correction . Did the GE-38792-A EVA 2 detect a dominant frequency? Go to Step 20 Go to Symptoms - Vibration Diagnosis and Correction
20

1. If the GE-38792-VS software IS available, use the drive axle final drive ratio, the specific transmission gear ratio, and the engine RPM to make a comparison to the dominant frequency reading recorded.

2. If the GE-38792-VS software is NOT available, compare the dominant frequency reading recorded to the component rotational data which you calculated previously.


Does the frequency data clearly fall within the tire/wheel parameters ONLY?
Go to Vibration Analysis - Tire and Wheel Go to Step 21
21
Does the frequency data clearly fall within the propeller shaft parameters ONLY? Go to Vibration Analysis - Driveline Go to Step 22
22
Is the vehicle equipped with a solid drive axle? Go to Symptoms - Vibration Diagnosis and Correction Go to Vibration Analysis - Hub and/or Axle Input