Delphi Connectors (12-Way)
Delphi Connectors (12-Way) |
Special Tools
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EL-38125-580
Terminal Release Tool Kit
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J-38125-12A
Terminal Release Tool
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For equivalent regional tools, refer to Special Tools .
Terminal Removal Procedure |
Follow the steps below in order to remove terminals from the connector.
1. |
Locate the lever lock on the wire dress cover. Remove the connector position assurance (CPA) and slide the lever lock away from the connector body.
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2. |
Disconnect the connector from the component.
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3. |
Locate the dress cover locking tabs on the dress cover of the connector. Using a small flat-blade tool release all of the locking tabs.
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4. |
Release the lower wire dress cover locking tab.
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5. |
Release the upper wire dress cover locking tab.
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6. |
Once the locks are unlocked, lift the dress cover off.
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8. |
Remove the nose piece by inserting a small flat-blade tool into the locking tabs on both sides of the nose piece. Gently pry the nose piece out of the connector.
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9. |
Insert the J-38125-12A tool to release the terminals by inserting the tool into the terminal release cavity.
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10. |
While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
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11. |
Repair the terminal by following the
Repairing Connector Terminals (Terminated Lead Repair)
Repairing Connector Terminals (Terminal Repair)
procedure.
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12. |
Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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