Delphi Connectors (Pull To Seat)
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Delphi Connectors (Pull To Seat)
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Special Tools
EL-38125-580
Terminal Release Tool Kit
For equivalent regional tools, refer to
Special Tools
.
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Terminal Removal Procedure
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If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.
Follow the steps below in order to repair pull-to-seat connectors:
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1.
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Remove the connector position assurance (CPA) device and/or the secondary lock.
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2.
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Disconnect the connector from the component or separate the connectors for in-line connectors.
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3.
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Remove the terminal position assurance (TPA) device.
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4.
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Review the connector end view to determine the proper test probe and release tool.
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5.
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Insert the release tool into the front of the connector body.
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6.
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Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
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8.
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Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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Terminal Insertion Procedure
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1.
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Align the terminal and pull the wire from the back of the connector in order to seat the terminal.
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2.
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If the connector is outside of the passenger compartment, apply dielectric grease to the connector.
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3.
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Install the TPA, CPA, and/or the secondary locks.
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