Delphi Connectors (Push To Seat)
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Delphi Connectors (Push To Seat)
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Special Tools
EL-38125-580
Terminal Release Tool Kit
For equivalent regional tools, refer to
Special Tools
.
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Terminal Removal Procedure
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Follow the steps below in order to repair push to seat connectors.
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1.
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Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
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2.
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Separate the connector halves (1).
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3.
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Use the proper pick or removal tool (1) in order to release the terminal.
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4.
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Gently pull the cable and the terminal (2) out of the back of the connector.
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5.
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Re-form the locking device if you are going to reuse the terminal (1).
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7.
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Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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Terminal Insertion Procedure
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1.
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In order to reuse a terminal or lead assembly, refer to
Wiring Repairs
.
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2.
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Ensure that the cable seal is kept on the terminal side of the splice.
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3.
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Insert the lead from the back until it catches.
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4.
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Install the TPA, CPA, and/or the secondary locks.
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