FCI Connectors (Lever Lock)
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FCI Connectors (Lever Lock)
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Special Tools
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EL-38125-580
Terminal Release Tool Kit
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J-38125-556
Terminal Release Tool
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J-38125-560
Terminal Release Tool
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For equivalent regional tools, refer to
Special Tools
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Terminal Removal Procedure
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Follow the steps below in order to remove terminals from the connector.
1.
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Slide the lever lock forward while pressing down on the lever lock release tab.
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2.
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The release tab is located on the top of the wiredress cover.
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3.
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View of connector in released position.
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4.
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Disconnect the connector from the component.
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5.
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Locate the dress cover locking tabs at the corners of the dress cover. Use a small flat-blade tool to release the locking tabs and remove the dress cover.
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6.
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Use a small flat-blade tool to slide the terminal position assurance (TPA) up one notch on both ends of the connector. The TPA is located underneath the wire dress cover.
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7.
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For the larger terminals insert the J-38125-556 tool to release the terminals by inserting the tool into the terminal release cavity. For the smaller terminals insert the J-38125-560 tool to release the terminals by inserting the tool into the terminal release cavity.
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8.
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While holding the removal tool in place, gently pull the wire out of the back of the connector. Always remember never use force when pulling a terminal out of a connector.
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10.
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Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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