Sumitomo Connectors
Sumitomo Connectors |
Special Tools
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EL-38125-580
Terminal Release Tool Kit
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J-38125-12A
Terminal Release Tool
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J-38125-552
Terminal Release Tool
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J-38125-553
Terminal Release Tool
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For equivalent regional tools, refer to Special Tools .
Terminal Removal Procedure |
1. |
Slide the lever lock forward while pressing down on the lever lock release tab.
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2. |
Disconnect the connector from the component.
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3. |
Remove the dress cover by using a flat-blade tool to release the connector locking tabs and pulling off the dress cover.
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5. |
Once the nose piece retainers are relaxed, use the J-38125-552 to pull up the nose piece by hooking the tool under the nose piece and pulling up. The nose piece should raise slightly.
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7. |
The illustration above identifies the entry canal where the terminal release tool will be inserted, and the terminal cavity.
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Terminal (1)
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Entry Canal (2)
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9. |
The illustration shows a cutaway view of the connector to aid the technician in releasing the terminal retainer.
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10. |
Repair the terminal by following the
Repairing Connector Terminals (Terminated Lead Repair)
Repairing Connector Terminals (Terminal Repair)
procedure.
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11. |
Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
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Terminal Insertion Procedure |
After the terminal is replaced, perform the following procedure in order to insert the terminal.
1. |
Slide the new terminal into the correct cavity at the back of the connector.
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2. |
Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
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3. |
To assemble the connector, reverse the connector disassembly procedure.
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