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1-2-3-4 Clutch Plate and Low and Reverse Clutch Installation

1-2-3-4 Clutch Plate and Low and Reverse Clutch Installation

Piston and Spring Installation


Piston and Spring Installation

Callout Component Name
1 1-2-3-4 Clutch Piston
Note

DT-46623 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-46623 seal protector to ease the installation of the piston.


Special Tools

DT-46623 Piston Seal Protector
For equivalent regional tools, refer to Special Tools .
2 1-2-3-4 Clutch Spring
3 1-2-3-4 Clutch Spring Retainer Ring Refer to Fastener Caution .

Procedure:

1. The retainer opening should be supported by a spline tooth of the case.

2. Install DT-46632 spring compressor and DT-48056 spring compressor bridge and retain to the case using 2 case cover assembly bolts.

3. Turn the DT-48056 spring compressor bridge compressor bolt to compress the 1-2-3-4 Clutch Spring until the retaining ring groove is exposed.

4. Push retainer ring into the groove.

5. Remove DT-48056 spring compressor bridge and DT-46632 spring compressor.

6. Air check the piston operation by applying air to the 1-2-3-4 clutch feed passage in the case.

7. Excessive air leaks indicate damage to the clutch piston seal.


Tighten

12 Nm (9 lb ft).

Special Tools

DT-48056 Spring Compressor Bridge

DT-46632 Piston Spring Compressor


For equivalent regional tools, refer to Special Tools .


1-2-3-4 Clutch Plates and Low Reverse Clutch Installation


1-2-3-4 Clutch Plates and Low Reverse Clutch Installation

Callout Component Name
1 1-2-3-4 Clutch (Waved) Plate
Note

The tab on the clutch plate faces the bottom of the case.


2 1-2-3-4 Clutch Plate (Qty: 2)
Note

The tab on the clutch plate faces the bottom of the case.


3 1-2-3-4 Clutch (w/Friction Material) Plate Assembly (Qty: 2)
4 Low and Reverse Clutch Assembly
5 Low and Reverse Clutch Retaining Ring
Note

The tab is aligned in the groove at 2 o'clock and the circlip's opening is directed toward 3 o'clock.




Low and Reverse Clutch Plate Installation


Low and Reverse Clutch Plate Installation

Callout Component Name
1 Low and Reverse Clutch Backing Plate
Note

The tab on the clutch plate faces the bottom of the case.


2 Low and Reverse Clutch (w/Friction Material) Plate Assembly (Qty: 4)
3 Low and Reverse Clutch Plate (Qty: 3)
Note

The tab on the clutch plate faces the bottom of the case.


4 Low and Reverse Clutch Apply Plate
Note

The tab on the clutch plate faces the bottom of the case.


5 Low and Reverse Clutch Cushion (Waved) Spring
Note

The tab on the clutch plate faces the bottom of the case.