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3-5-Reverse and 4-5-6 Clutch Housing Disassemble

3-5-Reverse and 4-5-6 Clutch Housing Disassemble

Reluctor Wheel and Piston Removal


Reluctor Wheel and Piston Removal

Callout Component Name
1 A/Trans Input Shaft Speed Sensor Reluctor Ring Retaining Ring
Warning

Compress the reluctor wheel just enough to clear the retainer. Over compressing the reluctor wheel will break the alignment tab and the clutch housing.


Special Tools

DT-47694 Piston Spring Compressor
For equivalent regional tools, refer to Special Tools .
2 A/Trans Input Shaft Speed Sensor Reluctor Wheel
3 3-5 Reverse Clutch Piston
Note

Inspect the piston seals for damage and/or wear. The piston is reusable.


4 3-5 Reverse Clutch Spring Assembly
5 3-5 Reverse Clutch Piston Inner Seal (Orange)
6 3-5 Reverse Clutch Piston Inner Seal (Black)
7 3-5 Reverse Clutch Piston Dam Seal


Clutch Plate Removal


Clutch Plate Removal

Callout Component Name
1 3-5 Reverse Clutch Backing Plate Retaining Ring
2 3-5 Reverse Clutch Backing Plate
3 3-5 Reverse Clutch (w/Friction Material) Plate Assembly (Qty: 4)
4 3-5 Reverse Clutch Plate (Qty: 4)
5 3-5 Reverse Clutch (Waved) Plate


4-5-6 Clutch Hub Removal


4-5-6 Clutch Hub Removal

Callout Component Name
1 4-5-6 Backing Plate Retaining Ring
Note

Gently push down on the backing plate to get enough clearance between the backing plate and retainer.


2 Reaction Carrier Hub Assembly
Note

The clutch plates will come out of the housing with the hub assembly.


3 4-5-6 Clutch Backing Plate
4 4-5-6 Clutch Plate (Qty: 6)
5 4-5-6 Clutch (w/Friction Material) Plate Assembly (Qty: 6)
6 4-5-6 Clutch Hub Thrust Bearing Assembly
Note

The bearing may stick to the reaction carrier hub.




4-5-6 Clutch Piston Removal


4-5-6 Clutch Piston Removal

Callout Component Name
1 4-5-6 Clutch Dam Retaining Ring

Special Tools

DT-47693 Dam Protector

GE 8059 Snap Ring Pliers-Parallel Jaw or equivalent


For equivalent regional tools, refer to Special Tools .
2 4-5-6 Clutch Piston Fluid Dam

Procedure:

1. Place the 3-5-R and 4-5-6 clutch housing onto the case cover assembly.

2. Apply shop air to the 4-5-6 clutch feed hole using a rubber tipped air gun to dislodge the dam piston and the 4-5-6 clutch piston from the clutch housing.


3 4-5-6 Clutch Spring Assembly
4 4-5-6 Clutch Piston
5 4-5-6 Clutch Piston Outer Seal (Stepped)
6 4-5-6 Clutch Piston Outer Seal (Rounded)
7 4-5-6 Clutch Piston Inner Seal