Air Conditioning O-Ring Seal Replacement
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Air Conditioning O-Ring Seal Replacement
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1.
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Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure
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For compression style fittings use a back up wrench on the fitting (2) and loosen the fitting nut (1).
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For banjo style fittings remove the bolt retaining the banjo type fitting.
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2.
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Remove the O-ring seal from the A/C refrigerant component.
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3.
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Inspect the O-ring seal for signs of damage to help determine the root cause of the failure.
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4.
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Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.
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5.
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Note
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Cap or tape the open A/C refrigerant components immediately to prevent system contamination.
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Cap or tape the A/C refrigerant components.
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6.
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Discard the O-ring seal.
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1.
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Inspect the new O-ring seal for any sign or cracks, cuts, or damage. Replace if necessary.
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2.
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Remove the cap or tape from the A/C refrigerant components.
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3.
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Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.
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4.
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Note
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DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.
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Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.
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5.
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Note
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DO NOT reuse O-ring seals.
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Carefully slide the new O-ring seal onto the A/C refrigerant component.
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6.
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The O-ring seal must be fully seated.
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7.
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Assemble the A/C components.
Refer to the appropriate repair procedure.
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•
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For compression style fittings use a back up wrench on the fitting (2) and tighten the fitting nut (1) to specification.
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•
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For banjo style fittings install the bolt retaining the banjo type fitting and tighten to specification.
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