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Air Conditioning O-Ring Seal Replacement

Air Conditioning O-Ring Seal Replacement

Removal Procedure


1. Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure


• For compression style fittings use a back up wrench on the fitting (2) and loosen the fitting nut (1).

• For banjo style fittings remove the bolt retaining the banjo type fitting.

2. Remove the O-ring seal from the A/C refrigerant component.

3. Inspect the O-ring seal for signs of damage to help determine the root cause of the failure.

4. Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.

5.
Note

Cap or tape the open A/C refrigerant components immediately to prevent system contamination.


Cap or tape the A/C refrigerant components.

6. Discard the O-ring seal.


Installation Procedure


1. Inspect the new O-ring seal for any sign or cracks, cuts, or damage. Replace if necessary.

2. Remove the cap or tape from the A/C refrigerant components.

3. Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.

4.
Note

DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.


Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.

5.
Note

DO NOT reuse O-ring seals.


Carefully slide the new O-ring seal onto the A/C refrigerant component.

6. The O-ring seal must be fully seated.


7. Assemble the A/C components.

Refer to the appropriate repair procedure.


• For compression style fittings use a back up wrench on the fitting (2) and tighten the fitting nut (1) to specification.

• For banjo style fittings install the bolt retaining the banjo type fitting and tighten to specification.