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Air Conditioning O-Ring Seal Replacement

Air Conditioning O-Ring Seal Replacement

Removal Procedure


1. Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure


For compression style fittings use a back up wrench on the fitting (2) and loosen the fitting nut (1).

For banjo style fittings remove the bolt retaining the banjo type fitting.

2. Remove the O-ring seal from the A/C refrigerant component.

3. Inspect the O-ring seal for signs of damage to help determine the root cause of the failure.

4. Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.

5.
Note

Cap or tape the open A/C refrigerant components immediately to prevent system contamination.


Cap or tape the A/C refrigerant components.

6. Discard the O-ring seal.


Installation Procedure


1. Inspect the new O-ring seal for any sign or cracks, cuts, or damage. Replace if necessary.

2. Remove the cap or tape from the A/C refrigerant components.

3. Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.

4.
Note

DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.


Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.

5.
Note

DO NOT reuse O-ring seals.


Carefully slide the new O-ring seal onto the A/C refrigerant component.

6. The O-ring seal must be fully seated.


7. Assemble the A/C components.

Refer to the appropriate repair procedure.


For compression style fittings use a back up wrench on the fitting (2) and tighten the fitting nut (1) to specification.

For banjo style fittings install the bolt retaining the banjo type fitting and tighten to specification.