Tightening torques
| Tightening torques |
| Torque (Nm ) | Torque (lbf ft) | ||
|
Exhaust manifolds (front and rear)
|
20
|
15
|
|
|
Drain plug, engine oil
|
25
|
18.5
|
|
|
Bypass pipe, hose clip
|
8
|
6
|
|
|
Bypass pipe/intake pipe, banjo bolt
|
8
|
6
|
|
|
Cylinder head
Step I Step II Step III Step IV |
25
Tighten a further 90° Tighten a further 90° Tighten a further 90° |
18.5
Tighten a further 90° Tighten a further 90° Tighten a further 90° |
|
|
Front/rear exhaust system
|
22
|
16
|
|
|
Front exhaust pipe/rear exhaust manifold
|
40
|
29.5
|
|
|
Front exhaust pipe/turbo, locknuts
|
24
|
18
|
|
|
Front exhaust pipe/turbo, studs
|
22
|
16
|
|
|
Bracket, turbo
|
24
|
18
|
|
|
Intake manifold
|
20
|
15
|
|
|
Intake manifold/U-clamp cylinder head
|
20
|
15
|
|
|
Adjuster roller, camshaft drive
|
40
|
30
|
|
|
Camshaft sprocket
|
50+60°
|
37+60°
|
|
|
Camshaft bearing caps
|
8
|
6
|
|
|
Toothed belt sprocket, crankshaft
|
250+45°
|
184.5+45°
|
|
|
Radiator fan
|
8
|
6
|
|
|
Coolant bridge
|
30
|
22
|
|
|
Coolant pump
|
25
|
18.5
|
|
|
Crankshaft position sensor
|
8
|
6
|
|
|
Drive disc
|
65+30°
|
48+30°
|
|
|
Engine mounting, rear, upper bracket
|
84
|
62
|
|
|
Engine mounting, rear, retaining bolt
|
26
|
19
|
|
|
Engine mounting, rear, upper retaining nut
|
47
|
35
|
|
|
Engine mounting, right-hand, to body
|
63
|
46.5
|
|
|
Engine mounting, right-hand, retaining nut
|
105
|
77.5
|
|
|
Engine mounting, left-hand, to body
|
63
|
46.5
|
|
|
Engine mounting, left-hand, to engine mount
|
84
|
62
|
|
|
Hub centre nut (with face groove)
|
170 + 45°
|
125 + 45°
|
|
|
Oil filter
|
10
|
7.5
|
|
|
Oil pump
|
6
|
4.5
|
|
|
Oil pipe, oil filter adapter
|
25
|
18.5
|
|
|
Oil return pipe, turbo
|
14
|
10
|
|
|
Oil pipe to turbo, banjo bolt, oil filter adapter
|
20
|
15
|
|
|
Oil pipe to turbo, banjo bolt, turbo
|
20
|
15
|
|
|
Oil pipe, heat exchanger
|
30
|
22
|
|
|
Antislosh baffle
|
8
|
6
|
|
|
Oil suction pipe
|
8
|
6
|
|
|
Oil sump
|
15
|
11
|
|
|
Main bearing member
|
20
|
15
|
|
|
Main bearing caps
|
50+60°+15°
|
37+60°+15°
|
|
|
Belt pulley/coolant pump
|
8
|
6
|
|
|
Belt pulley/power steering pump
|
20
|
15
|
|
|
Belt pulley/crankshaft
|
20
|
15
|
|
|
Belt tensioner
|
40
|
30
|
|
|
Tensioning roller
|
20
|
15
|
|
|
Thermostat
|
20
|
15
|
|
|
Timing cover
|
8
|
6
|
|
|
Spark plugs
|
25
|
18.5
|
|
|
V-clamp, turbo/intake pipe
|
3
|
2
|
|
|
Water pipe, turbo
|
25
|
18.5
|
|
|
Water pipe to turbo, retaining bolt, cylinder head
|
14
|
10
|
|
|
Camshaft cover
|
8
|
6
|
|
|
Crankcase ventilation pipe/intake manifold
|
24
|
18
|
|
|
Big-end bearing caps
|
35+45°+15°
|
26+45°;+15°
|
|
|
Heat shield, nut
|
24
|
18
|
|
|
Heat exchanger cover
|
20
|
15
|
|
|
Gearbox
|
70
|
52
|
|
|
Selector lever cables
|
20
|
15
|
|
|
Other bolts
|
M5
|
5
|
3.7
|
|
M6
|
10
|
7.4
|
|
|
M8
|
20
|
15
|
|
|
M10
|
40
|
30
|
|
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